Replacement Parts List
SERIES G2 15 ELECTRIC WINCH REPLACEMENT PART LIST
26
32
23
22
24
28
27
21
31
25
58
30
59
19
50
48
54
55 56
1
47
60 61
44
51
52
53
45 46
16
57
4
2
17
5
14 15 11 13
6
3
7
8
9
10
12
MOTOR GROUP Winch Motor Type:
TRANSMISSION GROUP Winch Motor Type:
12V
24V
12V
24V
KIT# Description
PN
PN
KIT# Description
PN
PN
1 Full Transmission Assembly
104552
104552
104558
104559
21 Motor and Drum Support Assembly
2 Seal Replacement Part
107033
107033
107046
107046
22 Motor Drum Support Replacement
Bushing Replacement Kit
107030
107030
3
107047
107047
23 Dust Mask Replacement
Transmission Drum Support Replacement
107025
107025
4
98499
98499
24 Motor Bearing Replacement
Ring Gear (Stage 3)
104556
104556
5
99694
99694
25 Motor Shaft Spacer Replacement
O-ring Replacement Kit
107031
107031
6
104629
104629
26 Control Pack Cover Replacement
Carrier Assembly (Stage 3)
102550
102550
7
102088
102088
27 Control Pack Clamp Replacement Kit
Carrier Assembly (Stage 2)
98771
98771
8
104561
107048
28 Motor Replacement
Carrier Assembly (Stage 1)
104565
104565
9
104632
104633
29 Generic Nameplate Label Replacement
Sun Gear
104567
104567
10
107049
107050
30 Control Pack Replacement
Rotating Ring Gear (Stage 2) Replacement Kit
107034
107034
11
98381
107051
31 Contactor Replacement
Ball Bearing Replacement Kit
22350
22350
12
105061
105026
32 OLI Module Replacement
Ret. Ring (Stage 2) Replacement
98485
98485
13
OLI Wire Kit
104542
104542
-
Ring Gear (Stage 1)
107029
107029
14
OLI Harness ONLY
108127
108127
-
Ret. Ring (Stage 1) Replacement
107028
107028
15
12ft. 88528
10m
Remote Control Length:
End Housing Replacement
107027
107027
16
88527
33 Remote Control
Transmission Fastener Kit
107032
107032
17
GENERAL COMPONENTS
Clutch Lever Hardware Replacement Kit
107035
107035
18
KIT# Description
PN
Clutch Type: Manual Remote Air
Plugged
34 General Winch Label Replacement Kit 35 Mounting Hardware Replacement Kit
107121 107120
Description
PN
PN PN
PN
KIT#
36 Winch Hook - Standard
98389 77681
Clutch Replacement
107036 107037 107038 107039
19
37 Winch Hook - 5 Ton
Clutch Extention Kit for Remote Clutch Lever
Drum Length:
6.5"
8"
10"
12.5"
-
107040
-
-
20
Roller Fairlead
29844 24335 24336 107199
38
Hawse Fairlead
107200 107201 107202 107203
39
DRUM GROUP
Drum Length:
6.5”
8”
10” 12.5”
Drum Length:
6.5”
8”
10” 12.5”
KIT# Description
PN PN PN PN
KIT# Description
PN PN PN PN
Drum & Brake Assembly (Wire Rope ) Anti-Clockwise Drum Rotation Drum & Brake Assembly (Wire Rope) Clockwise Drum Rotation Drum & Brake Assembly (Synthetic Rope) Anti-Clockwise Drum Rotation Drum & Brake Assembly (Synthetic Rope) Clockwise Drum Rotation
Synthetic Rope Drum Replacement Anti-Clockwise Drum Rotation Synthetic Rope Drum Replacement Clockwise Drum Rotation
40
107078 107082 107086 107090
52
107062 107063 107064 107065
41
107079 107083 107087 107091
53
107066 107067 107068 107069
54 Brake Driver Replacement
77717 77717 77717 77717
42
107080 107084 107088 107092
Brake Assembly Service Kit Anti-Clockwise Drum Rotation Brake Assembly Service Kit Clockwise Drum Rotation
55
107095 31683 31683 107097
43
107081 107085 107089 107093
56
107094 107096 107096 107098
44 Electric Drive Shaft Brake Adapter 45 Drive Shaft (9/12 Capacity) 46 Drive Shaft (15/18 Capacity) 47 Thrust Washer Replacement Kit 48 Drum Set Screw Replacement 49 Synthetic Rope Fastener Kit 50 Drum Bearing and Tolerance Ring Kit 51 Wire Rope Drum Replacement
98525 98525 98525 98525 107058 107058 107059 107059 107060 107060 107061 107061 98372 98372 98372 98372 98534 98534 98534 98534 107115 107115 107115 107115 31672 31672 31672 31672 106272 32057 31671 32225
57 Tie Rod Fastener Replacement Kit
107114 107114 107114 107114 107099 98502 98355 98386 107100 107101 107102 107103
58 Tie Rod Replacement Kit 59 Tie Bar Replacement Kit
60 Tensioner Kit - Side Mounted
107104 107105 107106 107107
61 Tensioner Kit - Top Mounted
107108 107109 107110 107111
989105A2
SERIES G2 15 HYDRAULIC WINCH REPLACEMENT PART LIST
19
20
22
21
16
33
35
38 39
34
42
37
1
40
36
43 44
31 32
13
12
3
4
10
14
5
2
6
7
8
9
11
MOTOR GROUP Winch Motor Type:
TRANSMISSION GROUP
HS
LP
Winch Motor Type:
HS PN
LP
KIT# Description
PN
KIT# Description
PN
PN
1 Full Transmission Assembly
104554 107033 107030 107025 104556 107031 102550 102551 104568 107034
104554 107033 107030 107025 104556 107031 102550 102551 104568 107034
18 Motor and Drum Support Assembly 19 Motor Drum Support Replacement
104571 107045 107052
104572 107045 107052
2 Seal Replacement
Bushing Replacement Kit
3 4 5 6 7 8 9
Motor Mounting Plate Kit Motor Mounting Fastener Kit
20 21 22 23
Transmission Drum Support Replacement
98483
98483
Ring Gear Replacement (Stage 3)
Motor Replacement
104576 104634
104577 104635
O-ring Replacement Kit
Generic Nameplate Label Replacement
Carrier Replacement (Stage 3) Carrier Replacement (Stage 2)
Sun Gear
Rotating Ring Gear (Stage 2) Kit Ball Bearing Replacement Kit Ret. Ring (Stage 2) Replacement Kit
10 11 12 13 14 15
22350 98485
22350 98485
GENERAL COMPONENTS
KIT# Description
PN
End Housing Replacement Transmission Fastener Kit Clutch Lever Hardware Kit
107026 107032 107035
107026 107032 107035
24 General Winch Label Replacement Kit 25 Mounting Hardware Replacement Kit
107121 107120
26 Winch Hook - Standard 27 Winch Hook - 5 Ton
98389 77681
Clutch Type: Manual Remote Air
Plugged
Drum Length:
6.5"
8"
10"
12.5"
Description
PN
PN PN
PN
KIT#
Roller Fairlead
29844 24335 24336 107199
28
Clutch Replacement Clutch Extention Kit for Remote Clutch Lever
107036 107037 107038 107039
16
-
107040
-
-
17
DRUM GROUP
Drum Length:
6.5”
8”
10”
12.5”
Drum Length:
6.5”
8”
10”
12.5”
KIT# Description
PN
PN
PN
PN
KIT# Description
PN
PN
PN
PN
37
Brake Driver Replacement
102555 102555 102555 102555
Drum and Brake Assembly Anti-Clockwise Drum Rotation Drum and Brake Assembly Clockwise Drum Rotation Drive Shaft (9/12 Capacity) Drive Shaft (15/18 Capacity)
29
107070 107072 107074 107076
Brake Assembly Service Kit (Anti-Clockwise Drum Rotation)
38
107112 87858
87858 88058
30
107071 107073 107075 107077
31 32 33 34
107055 107055 102552 102552 107056 107056 107057 107057
Brake Assembly Service Kit (Clockwise Drum Rotation)
39
107113 87860
87860 88059
Thrust Washer Kit
98372 98534
98372 98534
98372 98534
98372 98534
40 41 42
Tie Rod Fastener Kit
107114 107114 107114 107114
Drum Set Screw Replacement
Tie Rod Replacement Kit Tie Bar Replacement Kit
107099 98502
98355 98386
Drum Bearing and Tolerance Ring Kit
107100 107101 107102 107103
35
31672
31672
31672
31672
43 Tensioner Kit - Side Mounted 107104 107105 107106 107107 44 Tensioner Kit - Top Mounted 107108 107109 107110 107111
36
Wire Rope Drum Replacement 106272 32057
31671
32225
989105A2
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