Zeon-XC-Service-manual-111999A0

TABLE OF CONTENTS

SECTION 4 - MAINTENANCE Section

SECTION 1 - GETTING STARTED Section

Description

Page

Description

Page

4.1

General Winch Maintenance

49 50

1.1 Identification 1.2 Definitions 1.3 Winch Operation

3

4.2 Winch Rope Maintenance

4-5

SECTION 5 - SERVICE KITS AND DIAGRAMS Section Description

5

SECTION 2 - DISASSEMBLY & ASSEMBLY Section Description

Page

5.1 Replacement Parts List 5.2 Replacement Parts Diagram

51-52

Page

53

2.1 Suggested Tools 2.2 Winch Disassembly 2.3 Winch Reassembly 2.4 Motor Disassembly

5

6-8

9-11

12-15 16-19 20-24 25-33 34-37 38-40 41-42 43-44 45-46

2.5 Motor Reassembly 2.6 Geartrain Dissembly 2.7 Geartrain Reassembly 2.8 Control Pack Disassembly 2.9 Control Pack Reassembly

2.10 Brake Disassembly 2.11 Brake Reassembly 2.12 Geartrain Clocking

SECTION 3 - TROUBLESHOOTING Section

Description

Page

3.1 Power In/Out

47 47

3.2 Brake 3.3 Clutch 3.4 Noise

47-48

48

2

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