VR8s WINCH
Part Number: 96805 Rated Line Pull: 8000 lbs. (3629 kgs) Motor: 12V DC, Series Wound Controls: Remote switch, 12” (3.7m) Lead Gear train: 3-Stage Planetary Gear Ratio: 216:1
Clutch (Freespool): Sliding Ring Gear Brake: Automatic Direct Drive Cone Drum diameter/length : 2.625”/9.0” (6.7cm/23cm) Kit Shipping Weight: 80 lbs. (36.3 kgs) Rope: Synthetic Rope, Ø 3/8” x 90’ (Ø 9.5mm x 27.4m) Fairlead: Hawse Recommended Battery: 650CCA Minimum for winching Duty Cycle: Intermittent Battery leads: 2mm 2 gauge, 72” (1.83m)
Finish: Black Powder Coat Warranty: Limited Lifetime Mounting Bolt Pattern: 10.0” x 4.5” (254mm x 114.3mm) Winch Dimensions: 20.75” L x 6.3” D x 9.8” H (527mm L x 160mm D x 249mm H)
Ø (63.5)
(157.4)
(115.7)
254 ± 3.5
(527)
96806A0
WARN Industries, Inc.
SERVICE INSTRUCTIONS
Should you encounter a problem during installation or operation of your winch, please follow these steps toward resolving the problem:
1. Refer to your operator’s guide and installation instructions. It has illustrations and detailed information on the installation and safe and proper operation of your winch. It also includes a replacement parts list and assembly diagrams. If you are unable to resolve the problem, then go to step 2. 2. Contact your dealer where you purchased your winch. If, after discussing the problem with their parts and service staff, you are still unable to resolve the problem then go to step 3. 3. Call an Authorized WARN Service center from the list provided on the back of the warranty sheet included with the product. When calling, please have the following information available: winch model number and purchase date, make, model and year of vehicle. 4. If you are unable to resolve the problem to your satisfaction, please call Warn Industries Customer Service at: 1-800-543-9276. When calling, please have the following information available: winch model number and purchase date, make, model and year of vehicle. You may also contact Warn Industries by visiting our website: www.warn.com
SERVICE/UPGRADE KITS KIT# PN ITEM QTY
DESCRIPTION
KIT 1
88049
END HOUSING KIT
1 2 3 4 5 6 7 8
1 1 1 1 1 5 1 1
END HOUSING CLUTCH LEVER SEAL, O-RING
CLUTCH LEVER DETENT SCREW
RING GEAR, ROTATING
CAPSCREW, 10-24
GASKET
THRUST WASHER
KIT 2
88050
DRUM SUPPORT KIT
21 22 23
1 1 2
GEAR SIDE DRUM SUPPORT MOTOR SIDE DRUM SUPPORT
BUSHING
KIT 3
97781
TIE PLATE KIT
24 25
1 4
TIE PLATE
5/16” BOLTS
96806A0
WARN Industries, Inc.
KIT#
PN
ITEM
QTY
DESCRIPTION
KIT 4
88129
RING GEAR KIT
7
1 1 1 1
GASKET
13 14 33
CARRIER ASSEMBLY, STAGE 3
RING GEAR
SPLINED DRIVE GEAR
KIT 5
90902
CARRIER KIT SUN GEAR
10 11 12 32
1 1 1 1
CARRIER ASSEMBLY, STAGE 1 CARRIER ASSEMBLY, STAGE 2
SHAFT, DRIVE
KIT 6
32455
BRAKE KIT COUPLER
30 31 32 33
1 1 1 1
BRAKE
SHAFT, DRIVE
SPLINED DRIVE GEAR
KIT 7
900548
MOTOR KIT
40 45 54
1 1 1
MOTOR SPACER
GROUND BOLT
KIT 8
97771
CONTROL PACK KIT
60 62
1 1
CONTROL PACK
CONTACTOR
KIT 9
97776
BOLT AND GASKET KIT
6 7 8
5 1 1 2 4 1 1
CAPSCREW, 10-24
GASKET
THRUST WASHER
23 25 54 55
BUSHING
5/16” BOLTS
GROUND BOLT
PARTS PACK
KIT 10
90796
LABEL KIT
INDIVIDUAL ITEMS 26107
26 27 28 53 68 80
DRUM ASSEMBLY
97782 76226 87452 38626 97900
SYNTHETIC ROPE ASSEMBLY
TERMINAL KIT GROUND CABLE REMOTE ASSEMBLY FAIRLEAD, HAWSE
96806A0
WARN Industries, Inc.
96806A0
WARN Industries, Inc.
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