Warn Industrial Catalog - 2020

Warn Product Guide of Industrial, Military, and Severe Duty Winches and Hoists

PRODUCT GUIDE INDUSTRIAL, MILITARY, AND SEVERE DUTY WINCHES AND HOISTS

BUILT TO LAST, BUILT TO WORK WARN Industrial products are made with equal parts pride, innovation, and engineering expertise. At our factory in Clackamas, Oregon, USA, we know your job depends on our products, so we make them right. Built to last, built to work. From our planetary industrial winches, such as the all-new electric and hydraulic G2 Series, and ultra-dependable hoists, to our versatile, dependable accessories: our job is to make your job easier, faster, and less stressful. In these pages you’ll find the latest hard-working, high- quality products and long-trusted staples of our lineup. They pass our strict standards and rigorous tests and will work as hard as you do. Plus they’re all backed by an expert customer/technical support team and the best warranty in the business.

TABLE OF CONTENTS

SERIES G2 INTRODUCTION pages 2-6

SERIES G2 HYDRAULIC pages 7-8

SERIES G2 SEVERE DUTY page 11

SERIES G2 ELECTRIC pages 9-10

SERIES XL HYDRAULIC pages 13-15

WINCH ACCESSORIES pages 17-21

HOISTS pages 23-30

NEW WARN SERIES G2: AN INDUSTRIAL REVOLUTION

A NEW BREED OF WORKHORSE FOR ANY INDUSTRIAL APPLICATION SERIES G2

The new WARN Series G2 represents the latest in the WARN Industrial planetary gear winch lineup. All-new modular configurations, improved levels of performance, and best-ever durability are features that allow you to work smarter. These winches are available in capacities ranging from 9,000 lbs. to 18,000 lbs. (4,082 kg to 8,165 kg) in electric or hydraulic configurations—including Severe Duty versions. No matter how they’re spec’d, these winches might be the hardest worker you’ll ever employ.

• More configurable than ever before so you get the right winch for the job • Product enhancements lead to a longer product life saving you money in the long run • Improved efficiency and performance lets you get more done in less time • Designed to meet SAE J706 and EN-14492-1

SERIES G2 DC ELECTRIC Ideal for first responders, utility vehicles, and other applications where

an electric winch is preferred. New levels of performance, durability, and efficiency help get the job done quickly and reliably time after time.

Note: Fairleads are not to be directly mounted to the winch. Images are showing optional accessories.

SERIES G2 HYDRAULIC Jobs in the towing industry require your winch to be turning all day long. So we’ve given the Series G2 hydraulic winches a more robust and serviceable design with a stronger gear train for increased performance. Less maintenance and less downtime means more work and more money made.

SERIES G2 SEVERE DUTY This is the ultimate winch for the most demanding conditions worldwide. Ideally suited to military applications, these winches have unique features that make them highly durable no matter the extreme situation.

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SERIES G2

DURABILITY, PERFORMANCE, AND VERSATILITY INSIDE AND OUT

Powerful brake will hold the winch’s full rated load and provides uncompromised performance.

Easy-to-access, simple to service, four-position clockable hydraulic motors are fast, powerful performers meaning less service time, and more work time.

Redesigned drum supports are stronger than ever. New robust design protects casting from breakage, and stainless steel fasteners work as shear bolts for quick, easy repairs if a tie rod were to break.

All-new structural design makes the clutch mount exceedingly durable. New 90° throw on the freespool clutch enables easier remote clutch operation.

Ball bearing design and aircraft-grade extreme low temperature lubricants enable the drum to turn easily—even in the coldest weather— making these winches easier to use.

Ultra-strong forged industrial- grade hook assemblies include clasp for added safety.

Note: Fairleads are not to be directly mounted to the winch. Images are showing optional accessories.

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Overload Interrupt (OLI) module is electronically programmed to protect the winch from encountering dangerous loading situations and preventing costly damage.

Fully potted electronics reside in two-part compound for uncompromised performance in all environments.

Upgraded winch sealing in multiple locations provides IP-68 / IP-69K waterproof protection for outstanding reliability and long product life in all conditions. Severe Duty models meet stringent MIL-STD-1184 waterproofing standards.

Durable finishes protect against corrosion. Severe Duty winches receive chemical-resistant CARC coating for maximum protection.

New two-coil electrical contactor provides better sealing, reliability, and performance than ever before.

All-new planetary gear train delivers fast, quiet, dependable pulling power. Noise and vibration levels are reduced by up to 65% for a better user experience.

Note: Fairleads are not to be directly mounted to the winch. Images are showing optional accessories.

WARN Industrial winches are tested to meet the most stringent specifications, and are backed with an industry-leading warranty and customer service.

Industrial-quality remote control will provide years of reliable service. Designed with a twist-lock connector for ultimate performance.

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SERIES G2

EASIER SERVICEABILITY, AND LOWER OPERATING COSTS

The new Series G2 family of industrial winches represents an all-new level of modular design, customization, and versatility, no matter the application. More configurable than ever, the Series G2 winches, whether hydraulic, electric, or Severe Duty, can be built the way you and your business need for maximum performance. Plus, Warn gives you options: different motors, tie rods or tie bars to connect the drum supports, multiple drum widths, and more. All of this leads to a winch that suits your needs resulting in lower operating costs and higher profits for your business.

New gear-end housing is clockable in 12 orientations for a dozen modular variations to fit any application.

Hydraulic and electric motors can be clocked four ways. Motors are easily removable for service.

Series G2 parts such as end housings,

drum supports, drums, motors and more are now standardized and interchangeable making service parts a snap.

Spec it your way: Choose from tie rods or tie bars; electric or hydraulic motors, Severe Duty applications, and four different drum choices. Series G2 can be configured the way you need it.

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Clutch mounting hardware is externally positioned to make access fast and simple. We’ve also added an easy-to-use short-throw 90° clutch handle.

Easy-access external motor mounts make service faster than ever. This lets you spend more time at work, and less time working on the winch.

All Series G2 winches offer multiple freespool clutch options. A common shaft and linkage readily accepts user customizations. Choose from manual, air, remote or plugged clutch options.

Four drums are available for different needs: from 6.5 in (165.1 mm) to 12.5 in (317.5 mm), Series G2 gives you the flexibility to configure your winch to various mounting solutions.

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SERIES G2 9 HYD

SERIES G2 12 HYD

SPECIFICATIONS

Part number: 105330 (CCW, Manual Clutch), 105331 (CCW, Air Clutch), 105335 (CW Manual Clutch), 105336 (CW, Air Clutch) Maximum pulling force: 9,000 lbf. (4082 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm) Minimum rope breaking strength: 15,100 lbf. (6,849 kgf)

Evaluated rope diameter: 3/8” (9.5 mm) Maximum layers of wire rope: 4 layers with 3/8” rope Gear ratio: 36:1 Hydraulic motor: 3.0 ci (50 cc) Maximum input flow: 15 GPM (57 LPM) Maximum system pressure: 2500 PSI (172 BAR) Approximate weight (winch only): 85.3 lbs. (38.7 kg) Standards compliance: SAE J706, CE Compliant

Part number: 105440 (CCW, Manual Clutch), 105441 (CCW, Air Clutch), 105445 (CW Manual Clutch), 105446 (CW, Air Clutch) Maximum pulling force: 12,000 lbf. (5443 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm) Minimum rope breaking strength: 20,400 lbf. (9,253 kgf)

Evaluated rope diameter: 7/16” (11 mm) Maximum layers of wire rope: 4 layers with 7/16” rope Gear ratio: 36:1 Hydraulic motor: 4.0 ci (65 cc) Maximum input flow: 15 GPM (57 LPM) Maximum system pressure: 2500 PSI (172 BAR) Approximate weight (winch only): 85.3 lbs. (38.7 kg) Standards compliance: SAE J706, CE Compliant

PERFORMANCE DATA BY LAYER

No Load Line Speed 10 GPM

No Load Line Speed 15 GPM

No Load Line Speed 10 GPM

No Load Line Speed 15 GPM

Line Load

Drum Layer

lbf

kgf

kN 40

ft/min

m/min

ft/min

m/min

lbf

kgf

ft/min

m/min

ft/min

m/min

9000 7683 6702 5943

4082 3485 3040 2696

27 32 36 41

8.3 9.7 11.1

40 47 54 61

12.2 14.3 16.4 18.4

12000 10024 8606 7540

5443 4547 3904 3420

53.4 44.6 38.3 33.5

19 24 27 31

5.9 7.2 8.3 9.4

31 37 43 49

9.3 11.2 13.0 14.8

2 3 4

34.2 29.8 26.4

2 3 4

12.6

FIRST LAYER PERFORMANCE DATA

Line Load

Pressure Drop at 10 GPM

Pressure Drop at 15 GPM

Duty Cycle

Line Load

Pressure Drop at 10 GPM

Pressure Drop at 15 GPM

Duty Cycle

lbf

kgf

PSI

BAR 19.6 43.0 66.4 89.9 113.8 141.0 171.6

PSI

BAR 33.3 54.7 76.9 99.5 122.9 152.7 177.9

min/10min

lbf

kgf

PSI 214 578 942

BAR 14.8 39.9 64.9 90.0 115.1 140.2 165.3

PSI 441 732

BAR 30.4 50.5 72.6

min/10min

284 624 963

483 794 1115

N/A N/A N/A N/A N/A N/A N/A

1500 3000 4500 6000 7500 9000

680 1361 2041 2722 3402 4082

2000 4000 6000 8000 10000 12000

907 1814 2722 3629 4536 5443

1052 1392 1754 2125 2526

1303 1651 2045 2489

1443 1782 2215 2581

1306 1669 2033 2397

96.0 120.9 146.5 174.1

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SERIES G2 15 HYD

SERIES G2 18 HYD

SPECIFICATIONS

Part number: 105550 (CCW, Manual Clutch), 105551 (CCW, Air Clutch), 105555 (CW Manual Clutch), 105556 (CW, Air Clutch) Maximum pulling force: 15,000 lbf. (6804 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm) Minimum rope breaking strength: 26,600 lbf. (12,065 kgf)

Evaluated rope diameter: 1/2” (12.5 mm) Maximum layers of wire rope: 3 layers with 1/2” rope Gear ratio: 36:1 Hydraulic motor: 5.0 ci (82 cc) Maximum input flow: 15 GPM (57 LPM) Maximum system pressure: 2500 PSI (172 BAR) Approximate weight (winch only): 87.7 lbs. (39.8 kg) Standards compliance: SAE J706, CE Compliant

Part number: 105660 (CCW, Manual Clutch), 105661 (CCW, Air Clutch), 105665 (CW Manual Clutch), 105666 (CW, Air Clutch) Maximum pulling force: 18,000 lbf. (8165 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm) Minimum rope breaking strength: 26,600 lbf. (12,065 kgf)

Evaluated rope diameter: 1/2” (12.5 mm) Maximum layers of wire rope: 3 layers with 1/2” rope Gear ratio: 36:1 Hydraulic motor: 6.0 ci (98 cc) Maximum input flow: 15 GPM (57 LPM) Maximum system pressure: 2500 PSI (172 BAR) Approximate weight (winch only): 88.1 lbs. (40.0 kg) Standards compliance: SAE J706, CE Compliant

PERFORMANCE DATA BY LAYER

No Load Line Speed 10 GPM

No Load Line Speed 15 GPM

No Load Line Speed 10 GPM

No Load Line Speed 15 GPM

Line Load

Drum Layer

lbf

kgf

ft/min

m/min

ft/min

m/min

lbf

kgf

ft/min

m/min

ft/min

m/min

15000 12273 10385

6804 5567 4710

66.7 54.6 46.2

16 19 23

4.8 5.9 7.0

24.8 30.3 35.8

7.5 9.2

18000 14727 12462

8165 6680 5652

80.1 65.5 55.4

13 15 18

3.9 4.7 5.6

21 25 30

6.3 7.7 9.1

2 3

10.9

FIRST LAYER PERFORMANCE DATA

Line Load

Pressure Drop at 10 GPM

Pressure Drop at 15 GPM

Duty Cycle

Line Load

Pressure Drop at 10 GPM

Pressure Drop at 15 GPM

Duty Cycle

lbf

kgf

PSI 189 552 914

BAR 13.0 38.0 63.0 88.0 113.0 138.0 163.0

PSI 381

BAR 13.0 38.0 63.0 88.0 113.0 138.0 163.0

min/10min

lbf

kgf

PSI 221 550 919

BAR 15.2 37.9 63.3 89.8 116.0 143.2 170.2

PSI

BAR 26.4 47.0 69.9 94.0 119.9 145.4 170.2

min/10min

N/A N/A N/A N/A N/A N/A N/A

382 682 1014 1363 1739 2109 2469

N/A N/A N/A N/A N/A N/A N/A

2500 5000 7500 10000 12500 15000

1134 2268 3402 4536 5670 6804

726 1071 1415 1760 2105 2450

3000 6000 9000 12000 15000 18000

1361 2722 4082 5443 6804 8165

1277 1639 2002 2364

1302 1683 2077 2468

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SERIES G2 9 DC 12V/24V

SERIES G2 12 DC 12V/24V

SPECIFICATIONS

Part number: 104320 (CCW, 12V), 104325 (CW, 12V), 104909 (CCW, 12V, Spydura Pro Rope), 104340 (CCW 24V), 104345 (CW 24V) Maximum pulling force: 9,000 lbf. (4082 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm)

Minimum rope breaking strength: 15,100 lbf. (6,849 kgf) Evaluated rope diameter: 3/8” (9.5 mm) Maximum layers of wire rope: 4 layers with 3/8” rope Gear ratio: 212:1 Electric motor: 12V or 24V Approximate weight (winch only): 96.9 lbs. (44.0 kg) Standards compliance: SAE J706, CE Compliant

Part number: 104420 (CCW, 12V), 104425 (CW, 12V), 104912 (CCW, 12V, SpyduraPro Rope), 104440 (CCW, 24V), 104445 (CW 24V) Maximum pulling force: 12,000 lbf. (5443 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm)

Minimum rope breaking strength: 20,400 lbf. (9,253 kgf) Evaluated rope diameter: 7/16” (11 mm) Maximum layers of wire rope: 4 layers with 7/16” rope Gear ratio: 321:1 (12V) 266:1 (24V) Electric motor: 12V or 24V Approximate weight 12V (winch only): 97.0 lbs. (44.0 kg) Approximate weight 24V (winch only): 98.0 lbs. (44.5 kg) Standards compliance: SAE J706, CE Compliant

PERFORMANCE DATA BY LAYER

12V No Load Line Speed

24V No Load Line Speed

12V No Load Line Speed

24V No Load Line Speed

Line Load

Drum Layer

lbf

kgf

kN 40

ft/min

m/min

ft/min

m/min

lbf

kgf

ft/min

m/min

ft/min

m/min

9000 7683 6702 5943

4082 3485 3040 2696

25.9 28.1 30.3 32.6

7.9 8.6 9.2 9.9

29.5 32.0 34.6

9.0 9.8

12000 10024 8606 7540

5443 4547 3904 3420

53.4 44.6 38.3 33.5

18.6 20.4 22.3 24.1

5.7 6.2 6.8 7.3

24.8 27.2 29.7 32.1

7.6 8.3 9.0 9.8

2 3 4

34.2 29.8 26.4

2 3 4

10.5 11.3

37.1

FIRST LAYER PERFORMANCE DATA

12V Current Draw

24V Current Draw

12V Duty Cycle

24V Duty Cycle

12V Current Draw

24V Current Draw

12V Duty Cycle

24V Duty Cycle

12V Line Speed (At Load)

24V Line Speed (At Load)

12V Line Speed (At Load)

24V Line Speed (At Load)

Line Load

lbf

kgf

Amps

Amps 46.7 85.8 117.5 146.7 176.8 209.5 235.7

ft/min

m/min

ft/min

m/min min/10min min/10min

lbf

kgf

Amps

ft/min

m/min

ft/min

m/min min/10min min/10min

84.2

18.6 10.6

5.7 3.2 2.3 1.9 1.6 1.2 1.2

24.8 14.4 10.7

7.6 4.4 3.3 2.9 2.5 2.1 2.0

3:00 2:00 1:20 1:00 0:40 0:25 0:20

4:00 2:45 1:50 1:10 0:50 0:30 0:20

92.3

25.9 15.4

7.9 4.7 3.4 2.8 2.3 1.8 1.7

25.9 18.4 14.1 12.4

9.0 5.6 4.3 3.8 3.4 2.8 2.7

5:00 3:15 2:00 1:20 0:50 0:30 0:20

4:15 2:45 1:40 1:10 0:40 0:30 0:20

2000 4000 6000 8000 10000 12000

907 1814 2722 3629 4536 5443

158.6 215.7 269.7

1500 3000 4500 6000 7500 9000

680 1361 2041 2722 3402 4082

160.3 222.7 283.1 342.5 398.8

83.2 113.6 142.6 171.5 198.9 221.4

7.4 6.1 5.1

9.5 8.3 6.9 6.6

9.1 7.5 6.0 5.6

326

381.2 422.8

9.3 8.9

3.9

447

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SERIES G2 15 DC 12V/24V

SERIES G2 18 DC 24V

SPECIFICATIONS

Part number: 104520 (CCW, 12V), 104525 (CW, 12V), 104915 (CCW, 12V, SpyduraPro), 104930 (CCW, 12V, Spydura ProMax), 104540 (CCW 24V), 104545 (CW 24V) Maximum pulling force: 15,000 lbf. (6804 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm)

Minimum rope breaking strength: 26,600 lbf. (12,065 kgf) Evaluated rope diameter: 1/2” (12.5 mm) Maximum layers of wire rope: 3 layers with 1/2” rope Gear ratio: 321:1 Electric motor: 12V or 24V Approximate weight (winch only): 99.4 lbs. (45.1 kg) Standards compliance: SAE J706, CE Compliant

Part number: 104640 (CCW, 24V), 104645 (CW, 24V) Maximum pulling force: 18,000 lbf. (8165 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm) Minimum rope breaking strength: 26,600 lbf. (12,065 kgf)

Evaluated rope diameter: 1/2” (12.5 mm) Maximum layers of wire rope: 3 layers with 1/2” rope Gear ratio: 321:1 Electric motor: 24V Approximate weight (winch only): 100.5 lbs. (45.6 kg) Standards compliance: SAE J706, CE Compliant

PERFORMANCE DATA BY LAYER

No Load Line Speed

12V No Load Line Speed

24V No Load Line Speed

Line Load

Drum Layer

Line Load

Drum Layer

lbf

kgf

ft/min

m/min

lbf

kgf

ft/min

m/min

ft/min

m/min

18000 14727 12462

8165 6680 5652

80.1 65.5 55.4

20.3 21.5 22.7

6.2 6.6 6.9

15000 12273 10385

6804 5567 4710

66.7 54.6 46.2

19.1

5.8 6.2 6.5

20.3 21.5 22.7

6.2 6.6 6.9

2 3

20.2 21.3

FIRST LAYER PERFORMANCE DATA

12V Current Draw

24V Current Draw

12V Duty Cycle

24V Duty Cycle

Current Draw

Duty Cycle

12V Line Speed (At Load)

24V Line Speed (At Load)

Line Load

Line Speed (At Load)

lbf

kgf

Amps 103.4 217.2 310.7 401.9 495.2 579.7

Amps 45.7 96.9 137.4 177.3 219.6 260.7

ft/min

m/min

ft/min

m/min min/10min min/10min

lbf

kgf

Amps 45.7 96.9 137.4 177.3 219.6 260.7 290.4

ft/min

m/min

min/10min

19.1 10.3

5.8 3.1 2.3 2.0 1.6 1.5

20.3 10.7

6.2 3.3 2.3 1.9 1.5

2:30 1:50 1:20 1:00 0:50 0:30

2:30 1:30

20.3 10.7

6.2 3.3 2.3 1.9 1.5 1.1 1.2

2:30 1:30 0:50 0:30 0:15 0:10 0:05

3000 6000 9000 12000

1361 2722 4082 5443

3000 6000 9000 12000 15000 18000

1361 2722 4082 5443 6804 8165

7.7 6.7 5.4 4.8

7.5 6.3

:50 :30

7.5 6.3

0:15 0:10

15000 6804

3.5

1.1

3.5 3.9

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SEVERE DUTY G2 12 DC 24V

SEVERE DUTY G2 18 DC 24V

SPECIFICATIONS

Part number: 104740 (CCW, 24V, 6.5” Drum) Maximum pulling force: 12,000 lbf. (5443 kgf) Drum barrel diameter: 4” (101.6 mm) Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 6.45” (163.83 mm) Maximum wire rope recommended: 1/2” (12.7 mm) Minimum rope breaking strength: 20,400 lbf. (9,253 kgf)

Evaluated rope diameter: 7/16” (11 mm) Maximum layers of wire rope: 4 layers with 7/16” rope Gear ratio: 266:1 Electric motor: 24V Approximate weight (winch only): 105.6 lbs. (44.0 kg) Standards compliance: SAE J706, CE Compliant

Part number: 104840 (CCW, 24V) Maximum pulling force: 18,000 lbf. (8165 kgf) Drum barrel diameter: 4” (101.6 mm)

Evaluated rope diameter: 1/2” (12.5 mm) Maximum layers of wire rope: 3 layers with 1/2” rope Gear ratio: 321:1 Electric motor: 24V Approximate weight (winch only): 108.1 lbs. (49.0 kg) Standards compliance: SAE J706, CE Compliant

Drum flange diameter: 8.24” (209.3 mm) Distance between flanges: 9.95” (252.7 mm) Maximum wire rope recommended: 1/2” (12.7 mm) Minimum rope breaking strength: 26,600 lbf. (12,065 kgf)

PERFORMANCE DATA BY LAYER

No Load Line Speed

Line Load

Drum Layer

lbf

kgf

ft/min

m/min

lbf

kgf

ft/min

m/min

12000 10024 8606 7540

5443 4547 3904 3420

53.4 44.6 38.3 33.5

24.8 27.2 29.7 32.1

7.6 8.3 9.0 9.8

18000 14727 12462

8165 6680 5652

80.1 65.5 55.4

20.3 21.5 22.7

6.2 6.6 6.9

2 3 4

2 3

FIRST LAYER PERFORMANCE DATA

Current Draw

Duty Cycle

Current Draw

Duty Cycle

Line Load

Line Speed (At Load)

Line Load

Line Speed (At Load)

lbf

kgf

Amps 46.7 85.8 117.5 146.7 176.8 209.5 245.1

ft/min

m/min

min/10min

lbf

kgf

Amps 45.7 96.9 137.4 177.3 219.6 260.7 290.4

ft/min

m/min

min/10min

24.8 14.4 10.7

7.6 4.4 3.3 2.9 2.5 2.1 2.0

4:00 2:45 1:50 1:10 0:50 0:30 0:20

20.3 10.7

6.2 3.3 2.3 1.9 1.5 1.1 1.2

2:30 1:30 0:50 0:30 0:15 0:10 0:05

2000 4000 6000 8000 10000 12000

907 1814 2722 3629 4536 5443

3000 6000 9000 12000 15000 18000

1361 2722 4082 5443 6804 8165

7.5 6.3

9.5 8.3 6.9 6.6

3.5 3.9

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WARN SERIES XL WINCHES: THE TIRELESS WORKERS OF THE WARN LINEUP

Whether you’re winching heavier vehicles onto your flat bed, or hauling wrecks out of ditches, WARN Series XL Winches rise to the top. They form the core of the hydraulic winch line, with long duty cycles, long or short drum specs, hardened aircraft grade nickel chromoly two-stage planetary geartrains and big-time capacity: up to 30,000 lbs.

SERIES XL WINCHES

Heavy duty, high-flow hydraulic motor.

Standard roller tensioner and drum brake provide optimal rope winding.

Mechanically locked clutch with smooth action. No springs or jumping out of gear.

Automatic, spring applied disc brake. Highly reliable and robust. Complies fully with SAE J706 standard.

Efficient planetary gear design allows for long-term lubrication with grease.

Large drum diameter for longer wire rope life with less kinking. SAE J706 compliant. (Wire rope is sold separately).

Easy access and servicing. All internal components are available as complete assemblies.

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SERIES 20XL GREAT FOR CARRIERS, TRAILERS, OR SEVERE-DUTY APPLICATIONS • 8.0 cubic-inch high-performance motor with 20,000 lbf. capacity • Spring-applied disc brake designed to hold the full-rated load • Hardened aircraft-grade nickel chromoly two-stage planetary geartrain for speed and reliability • Available in air and manual clutch options • Available in standard and long-drum versions • Meets SAE J706 and CE specifications

SERIES 30XL FOR HEAVY TOW, UTILITY AND TRAILER APPLICATIONS

SPECIFICATIONS Part number: 74750 (Standard Drum, Air Clutch), 77550 (Standard Drum, Manual Clutch), 77560 (Long Drum, Air Clutch), 77570 (Long Drum, Manual Clutch) Maximum Pulling Force: 20,000 lbf. (9072 kgf) Maximum wire rope recommended: 9/16” (14.3 mm); 33,600 lbf. (15,241 kgf) minimum breaking strength Maximum input flow: 20 USGPM (76 L/min) Maximum input pressure: 3,000 psi (205.8 bar)

SPECIFICATIONS Part number: 77880 (Standard Drum, Manual Clutch), 77900 (Standard Drum, Air Clutch), 75990 (Long Drum, Air Clutch), 77890 (Long Drum, Manual Clutch) Maximum Pulling Force: 30,000 lbf. (13608 kgs) Maximum wire rope recommended: 5/8” (15.9 mm); 41,200 lbf. (18,688 kgf) minimum breaking strength Maximum input flow: 20 USGPM (76 L/min) Maximum input pressure: 3,000 psi (205.8 bar)

• 12.0 cubic-inch high-performance motor with 30,000 lbf. capacity – great for trailers, roll-back carriers, and severe-duty applications • Spring-applied disc brake designed to hold the full-rated load • Hardened aircraft-grade nickel chromoly two- stage planetary geartrain for speed and reliability • Available in air and manual clutch options • Available in standard and long-drum versions • Meets SAE J706 and CE specifications

Drum barrel diameter: 5.75” (146 mm) Drum flange diameter: 12.25” (311 mm) Distance between flanges Standard drum: 8.0” (203 mm); Long drum: 14.0” (356 mm) Hydraulic motor: 8.0 cu. in. (131 cc) Gear ratio: 28.5:1 Approximate shipping weight Standard drum: 297 lbs. (135 kg) L ong drum: 322 lbs. (146 kg)

Drum barrel diameter: 6.25” (159 mm) Drum flange diameter: 13.5” (343 mm) Distance between flanges Standard drum: 8.0” (203 mm); Long drum: 14.0” (356 mm) Hydraulic motor: 12.0 cu. in. (197 cc) Gear ratio: 36.0:1 Approximate shipping weight Standard drum: 322 lbs. (146 kg) L ong drum: 361 lbs. (164 kg)

PERFORMANCE DATA

Rated Line Pull

At 15 gpm Line Speed

At 20 gpm Line Speed

Drum Layer

Rated Line Pull

At 15 gpm Line Speed

At 20 gpm Line Speed

Drum Layer

lbf

kgf

ft/min

m/min

ft/min

m/min

lbf

kgf

ft/min

m/min

ft/min

m/min

30000 25385 22000 19412 17368

13608 11514 9979 8805

133.4 112.9 97.9 86.3

13 16 18 21 23

4.0 4.8 5.5 6.4 7.0

18 22 25 29 32

5.4 6.7 7.6 8.8 9.8

20000 16975 14745 13032

9072 7700 6688 5911 5296

89.0 75.5 65.6 58.0 51.9

23 27 32 36 40

7.1

31 37 42 48 54

9.5 11.2 12.9 14.6 16.3

2 3 4 5

8.3 9.6

10.9

7878

77.3

11676

12.1

PERFORMANCE DATA

Drum Layer

5/8” (15.9mm) Standard Drum Capacity

5/8” (15.9mm) Long Drum Capacity

Drum Layer

9/16” (14.3mm) Standard Drum Capacity

9/16” (14.3mm) Long Drum Capacity

6.2

36 78

10.9 23.9 38.8 55.7 74.6

6.4

37 80

11.2 24.3 39.4 56.6 75.7

2 3 4 5

45 73

13.6 22.2 31.8 42.6

2 3 4 5

46 74

13.9 22.5 32.3 43.2

127 183 245

129 186 248

104 140

106 142

14 warn.com

SERIES XL-LP WINCHES FOR SYSTEMS THAT OPERATE BELOW 3000 PSI

• Double the speed of the Series XL winch for fast rope retrieval • Increased productivity improves your bottom line • 12V solenoid on the winch manifold shifts the winch from high-speed to low-speed • Choose from standard or low-pressure system • Spring-applied disc brake designed to hold the full-rated load • Hardened aircraft-grade nickel chromoly two stage planetary geartrain for speed and reliability • Meets SAE J706 and CE specifications SERIES XL 2-SPEED FAST NO-LOAD LINE RETRIEVAL FIRST LAYER PERFORMANCE (81617) L ow Speed at 20GPM Hi Speed at 20GPM lbf kgf psi BAR lbf kgf psi BAR 0 0 335 23.1 0 0 370 25.5 7500 3402 698 48.1 3750 259 756 52.1 15000 6804 1060 73.1 7500 517 1142 78.7 22500 10206 1430 98.6 11250 776 1527 105.3 30000 13608 1790 123.4 15000 1034 1913 131.9

SPECIFICATIONS

Part number: 78970 (20XL-LP, Standard Drum, Air Clutch), 78980 (20XL-LP, Standard Drum, Manual Clutch), 79210 (20XL-LP, Long Drum, Air Clutch), 79220 (20XL-LP, Long Drum, Manual Clutch), 80508 (30XL-LP, Standard Drum, Air Clutch), 80509 (30XL-LP, Standard Drum, Manual Clutch), 80510 (30XL-LP, Long Drum, Air Clutch), 80511 (30XL-LP, Long Drum, Manual Clutch) See warn.com for more detailed product specifications

Part number: 81617 (30XL, Long Drum, Air Clutch, Low-pressure), 82710 (30XL, Long Drum, Air Clutch), 91159 (20XL, Long Drum, Air Clutch, Low-pressure) See warn.com for more detailed product specifications

• Low Pressure design means these winches use a larger displacement motor to pull full rated load at low psi, making them ideal for hydraulic systems that operate below 3000 psi. • Choose from 20XL-LP or 30XL-LP models • 30XL-LP features a 14.9 cubic-inch high- performance motor with 30,000 lb. capacity – great for heavy-duty applications • 20XL-LP comes with a 11.9 cubic-inch high-performance motor with 20,000 lb. capacity • Spring-applied disc brake designed to hold the full-rated load • Hardened aircraft-grade nickel chromoly two stage planetary geartrain for speed and reliability • Standard air clutch with manual clutch option • Available in short- and long-drum versions • Meets SAE J706 and CE specifications

FIRST LAYER PERFORMANCE (82710) L ow Speed at 20GPM Hi Speed at 20GPM lbf kgf psi BAR lbf kgf psi BAR 0 0 319 22.0 0 0 337 23.2 7500 3402 822 56.7 3750 259 840 57.9 15000 6804 1324 91.3 7500 517 1342 92.5 22500 10206 1826 125.9 11250 776 1844 127.1 30000 13608 2329 160.6 15000 1034 2346 161.8

PERFORMANCE DATA BY LAYER (81617) - 5/8” (15.9 mm) dia. rope

PERFORMANCE DATA (30XL-LP) STANDARD DRUM

Line Load Hi-Speed/Low-Speed

15 gpm Line Speed Hi-Speed/Low-Speed

20 gpm Line Speed Hi-Speed/Low-Speed

Drum Capacity

Drum Layer

Rated Line Pull

At 15 gpm Line Speed

At 20 gpm Line Speed

Drum Capacity

Drum Layer

lbf

kgf

ft/min

m/min 6.6/3.3 7.8/3.9 9.0/4.5 10.2/5.1 11.4/5.7

ft/min

m/min 8.9/4.5 10.6/5.3 12.2/6.1 13.8/6.9 15.5/7.8

lbf

kgf

ft/min

m/min

ft/min

m/min

15000/30000 13608/6804 21.6/10.8

29.3/14.7 34.7/17.3 40.0/20.0 45.3/22.7 50.7/25.3

36 78

11.0 23.8 38.7 55.8 74.7

30000 25385 22000 19412 17368

13608 11514 9979 8805

11.5 13.6 15.7 17.8 20.0

3.5 4.1 4.8 5.4 6.1

14.9 17.5 20.2 22.9 25.5

4.5 5.3 6.2 7.0 7.8

20 44 72

6.1

2 3 4 5

12692/25385 11514/5757

25.6/12.8

2 3 4 5

13.4 21.9 31.7 42.7

11000/22000 9979/4990 29.5/14.8

127 183 245

9706/19412 8805/4403 8684/17368 7878/3939

33.4/16.7 37.4/18.7

104 140

7878

PERFORMANCE DATA BY LAYER (82710) - 5/8” (15.9 mm) dia. rope

PRESSURE DROP – FIRST LAYER OF DRUM (30XL-LP)

Line Load Hi-Speed/Low-Speed

15 gpm Line Speed Hi-Speed/Low-Speed

20 gpm Line Speed Hi-Speed/Low-Speed

Drum Capacity

Drum Layer

Line Load

Pressure Drop @ 15 GPM

Pressure Drop @ 20 GPM

lbf

kgf

ft/min

m/min 8.3/4.1 9.8/4.9 11.3/5.6 12.8/6.4 14.3/7.2

ft/min

m/min 11.2/5.6 13.2/6.6 15.3/7.6 17.3/8.7 19.3/9.7

lbf

psi

bar

psic 995

cbar 68.6 90.2 114.5 139.6 168.9

15000/30000 13608/6804 27.2/13.6

36.7/18.4 43.4/21.7 50.1/25.0 56.7/28.4 63.4/31.7

36 78

11.0 23.8 38.7 55.8 74.7

840 1020 1475 1900 2625

57.9 70.3 101.7 131.0 181.0

2 3 4 5

12692/25385 11514/5757 11000/22000 9979/4990 9706/19412 8805/4403 8684/17368 7878/3939

32.1/16.1 37.1/18.5 42.0/21.0 47.0/23.5

7500

1308 1660 2025 2450

127 183 245

15000 22500 30000

15 warn.com

WINCH ACCESSORIES: THEY’RE NOT OPTIONAL, THEY’RE ESSENTIAL.

Get the most performance and versatility out of your WARN Industrial winch or hoist with our full line of essential accessories. These products add performance and versatility when you’re on the clock. So when complicated recoveries require special tactics and technical knowhow, trust Warn Industries accessories to help get the job done right.

INDUSTRIAL WINCH ACCESSORIES

INDUSTRIAL HAWSE FAIRLEADS • Durable coating is corrosion, impact, salt, weather, and UV-resistant for long-lasting good looks • Large radius opening minimizes rope wear • Designed to fit WARN Series G2 winches • Choose the width that fits your configuration

SERIES G2 MODULAR CLUTCH OPTIONS, PLUG AND PLAY, EASY TO INSTALL

MANUAL • Standard heavy duty manual clutch lever • Durable and corrosion resistant finish 107036

6.5” Hawse Fairlead 107200 8.0” Hawse Fairlead 107201 10.0” Hawse Fairlead 107202 12.5” Hawse Fairlead 107203

REMOTE • Black powder coated remote clutch lever • Enables easy integration from both driver and passenger side of the vehicle • Also available: Remote Clutch Extension Kit (PN 107040) 107037 AIR • Single acting air clutch with positive spring engagement • Enhanced design enables robust mounting • Operating Range: 50-250 PSI (3.50 BAR – 17.25 BAR) 107038 PLUGGED • Removes freespool functionality for hidden applications 107039

INDUSTRIAL ROLLER FAIRLEADS • High-strength steel rollers • Permanently lubed bronze bushings provide long roller life and smooth cable retrieval • Available in black painted or CARC coated finishes that are corrosion, impact, salt, weather, and UV-resistant • Heavy-duty welded frame • Designed to fit Series G2 winches • Choose the width that fits your configuration

6.5” Roller Fairlead 29844 8.0” Roller Fairlead 98502 10.0” Roller Fairlead 98355 12.5” Roller Fairlead 98386

SERIES G2 TIE BARS • Maintains structural integrity of winch • Aesthetically differentiating accessory option

SERIES G2 TIE RODS • Maintains structural integrity of winch • Provides mounting options for rope tensioner kits 6.5” Industrial Tie Rod 107099 8.0” Industrial Tie Rod 98502 10.0” Industrial Tie Rod 98355 12.5” Industrial Tie Rod 98386

6.5” Industrial Tie Bar 107100 8.0” Industrial Tie Bar 107101 10.0” Industrial Tie Bar 107102 12.5” Industrial Tie Bar 107103

17 warn.com

INDUSTRIAL WINCH ACCESSORIES

WIRE ROPE TENSION KIT • Prevents wire rope tangling when freespooling • Assists in uniform wire rope spooling

107108 6.5” TOP MOUNTED 107109 8.0” TOP MOUNTED 107110 10.0” TOP MOUNTED 107111 12.5” TOP MOUNTED

107104 6.5” SIDE MOUNTED 107105 8.0” SIDE MOUNTED 107106 10.0” SIDE MOUNTED 107107 12.5” SIDE MOUNTED

WINCH REMOTE CONTROLS • Industrial-quality corded remote controls

OVERLOAD INTERRUPT (OLI) • Digital technology designed to limit a winch’s maximum pulling power in the case of overload or low-voltage situations • LED display provides motor current feedback • Sealed against damage caused by moisture and chemicals • For use with all WARN Industrial electric winches, 12- and 24-volt compatible • Factory programmed to customer specifications. Can be reprogrammed to a new set point in the field by trained factory representatives Part numbers: Contact Warn Industries Customer Service for application assistance

• Designed to meet stringent performance standards 88528 For DC Electric Industrial Winches, with 12’ (3.65 m) lead 88527 For DC Electric Industrial Winches, with 33’ (10.05 m) lead 65014 For DC Electric Industrial Winches, with 27’ (8.22 m) lead, CE, with E-stop (not EN60204 compliant) 63680 For DC Electric Industrial Winches, with 12’ (3.65 m) lead, CE, with E-stop (not EN60204 compliant) 77671 For DC Electric Severe Duty Winches, with 12’ (3.65 m) lead 85394 For DC Electric Severe Duty Winches, with 33’ (10.05 m) lead

18 warn.com

INDUSTRIAL WINCH ACCESSORIES

INDUSTRIAL SNATCH BLOCK • Doubles the pulling power of your winch • Aids in sharp angle and three-point rigging 15640 For winch capacities up to 12,000 lbs. (5,443 kg) 63490 For winch capacities up to 15,000 lbs. (6,804 kg) 78387 For winch capacities up to 18,000 lbs. (8,165 kg) 80858 For winch capacities up to 30,000 lbs. (13,607 kg)

EPIC SNATCH BLOCKS Featuring durable forged construction, these blocks feature a grease port for a long service life, and are e-coated for

STANDARD TREE TRUNK PROTECTORS Featuring reinforced end loops with abrasion-resistant wear pads.

enhanced resistance to abrasion and corrosion. 92188 For winch capacities up to 12,000 lbs. (5,443 kg) 93195 For winch capacities up to 18,000 lbs. (8,165 kg)

88897 2” x 8’ and rated to 14,400 lbs. (5 cm x 2.4 m, rated 6,532 kg) 88995 4” x 8’ and rated to 30,000 lbs. (10 cm x 2.4 m, rated 13,608 kg)

Red warning marker is encased in the strap to indicate damaged webbing

PREMIUM RECOVERY STRAPS Featuring an 18-inch (45.7 cm), nylon, sliding sleeve to help prevent excessive wear cause by sharp or rough objects and surfaces. 88922 2” x 30’ and rated to 14,400 lbs. (5 cm x 9 m, rated to 6,532 kg) 88924 3” x 30’ and rated to 21,600 lbs. (8 cm x 9 m, rated to 9,797 kg)

RECOVERY STRAP Absorbs the shock of heavy pulls, while the elastic rebound energy aids in quick recovery. 88911 2” x 30’ and rated to 14,400 lbs. (5 cm x 9 m, rated to 6,532 kg) 88913 3” x 30’ and rated to 21,600 lbs. (8 cm x 9 m, rated to 9,797 kg)

EPIC TREE TRUNK PROTECTORS Featuring forged steel ring connectors that are e-coated for durability.

92095 2” x 8’ and rated to 14,400 lbs. (5 cm x 2.4 m, rated 6,532 kg) 92096 4” x 8’ and rated to 30,000 lbs. (10 cm x 2.4 m, rated 13,608 kg)

19 warn.com

INDUSTRIAL WINCH ACCESSORIES

EPIC RECOVERY KIT—HEAVY DUTY For Winch Capacities Up To 18,000 lbs. (8,165 kg) 97570 Includes: • Forged 3/4” (20mm) Epic shackles (2) with an e-coat/powder coat finish. For use with 18,000 lbs. (8,165 kg) capacity winches and under. • Epic tree trunk protector featuring forged loops with an e-coat/powder coat finish. 4” x 8’ rated to 30,000 lbs (10 cm x 2.4 m rated to 13,608 kg). • Epic snatch block with grease port and an e-coat/powder coat finish. For use with 18,000 lbs. (8,165 kg) capacity winches and under. • Premium recovery strap, 3” x 30’ and rated to 21,600 lbs. (7.6 cm x 9.1 m, rated to 9,798 kg). • Winching gloves with synthetic leather and Kevlar® on the palms.

INDUSTRIAL WINCH ACCESSORY KIT • Snatch block, choker chain and shackle • Winching gloves • Tree trunk protector and recovery strap • Nylon camouflaged soft case • Rated for winches up to 12,000 lbs. 29460

• Rugged, modular Epic backpack is designed for the secure, hands-free carrying of the entire kit. This versatile pack is also sold separately. 95510

Also available: Medium Duty Epic Recovery Kit , for winch capacities up to 12,000 lbs. (5,443 kg). 97565

20 warn.com

INDUSTRIAL WINCH ACCESSORIES WARN SPYDURA PRO SYNTHETIC ROPE HEAT TREATED FOR IMPROVED STRENGTH AND ROPE LENGTH • Heat treated construction of Spectra® 1000 fiber for maximum tensile strength and greater load bearing capacity • Compacted diameter for higher density and more rope length on the winch drum • The compacted diameter prevents sand and dirt from penetrating the fibers and extends the life of the rope • Coated for increased UV and chemical resistance • High temperature resistant sleeve on the first layer • Ballistic nylon sliding sleeve provides extra protection against abrasion and wear • Available for all electric Series G2 winches 93120 80’ x 3/8” 91820 100’ x 7/16”

WIRE ROPE AND HOOK ASSEMBLIES • EIPS industrial-grade wire rope assemblies allow for maximum versatility • Forged steel hook, hook latch, and metal protection thimble included in most assemblies

WARN SPYDURA PROMAX SYNTHETIC ROPE FULLY ARMORED FOR ABRASION RESISTANCE AND DURABILITY

• Exclusively developed for Military/Severe Duty winching applications • Unique 6-strand construction of Dyneema® SK-75 fiber for superior rope durability • Full length woven cover provides the ultimate in resistance to abrasion, dirt, and ultra-violet damage • High temperature resistant material is woven directly into the cover to protect the rope from heat damage • Reinforced welded steel tube thimble and braided eyelets for maximum capacity • Available for all electric Series G2 winches

60076 3/16” X 50’ Galvanized 68851 7/32” X 55’ Galvanized

23672 3/8” X 75’ EIPS 32403 3/8” X 80’ Galvanized 27569 3/8” X 98.4’ EIPS 18603 3/8” X 100’ Galvanized

24889 1/4” X 25’ EIPS 24890 1/4” X 40’ EIPS 24891 1/4” X 50’ EIPS

23674 3/8” X 125’ EIPS 23675 3/8” X 150’ EIPS 23677 7/16” X 75’ EIPS 23678 7/16” X 100’ EIPS 31297 7/16” X 150’ EIPS

71297 1/4” X 60’ Galvanized 24893 1/4” X 100’ Galvanized 24896 5/16” X 25’ EIPS 38309 5/16” X 50’ Galvanized 24899 5/16” X 75’ EIPS 15276 5/16” X 80’ Galvanized 24900 5/16” X 100’ EIPS 25987 5/16” X 125’ Galvanized 26749 5/16” X 150’ Galvanized 23671 3/8” X 50’ EIPS 27567 3/8” X 65.6’ EIPS

79294 1/2” X 60’ EIPS (hook not included) 80352 1/2” X 60’ EIPS (hook not included) 77534 1/2” X 75’ EIPS 77451 9/16” X 140’ EIPS (hook not included) 77452 9/16” X 245’ EIPS (hook not included) 77453 5/8” X 140’ EIPS (hook not included) 77454 5/8” X 245’ EIPS (hook not included)

91840 70’ x 1/2” 86962 100’ x 3/8”

21 warn.com

PLANETARY GEAR HOISTS: RELIABLE WARN HOISTS RISE TO THE CHALLENGE If you need optimum power in lifting operations, look no further. WARN Industrial hoists combine the performance of heavy-duty motors with hardened steel planetary geartrains to provide lift assists you can count on. WARN DC electric hoists are available with 12V and 24V motors, while hydraulic hoists work with all hydraulic systems. All WARN hoists comply with tough global quality standards.

PLANETARY GEAR HOISTS

PLANETARY GEARTRAIN Hardened steel, planetary

geartrain for efficient, reliable, and maintenance-free operation

AUTOMATIC CONE BRAKE Smooth operating load brake for careful, controlled load lowering. Highly reliable and robust

REMOTE CONTROL Industrial quality remote with twist-on connector (sold separately)

ALUMINUM DRUM Large diameter one-piece cast aluminum drum with integral rope anchor. Provides longer wire rope life with less kinking

CONTROL PACK Heavy-duty, industrial contactor control pack with dynamic braking. Contactor is sealed and weather resistant. Reliable silver contacts handle high amps and allow for higher duty cycle (sold separately)

23 warn.com

HY2000 COMPACT HYDRAULIC HOIST LIFTS UP TO 2,000 LBF. • Compact midsize frame with integrated tie bars for easy install • Powerful hydraulic motor with robust sealing • Proven 2-stage planetary geartrain • Permanent grease lubrication • Automatic cone brake that holds full rated load

• Large frame with a cast aluminum drum for plenty of wire rope capacity • Powerful hydraulic motor with robust sealing • Proven 2-stage planetary geartrain • Permanent grease lubrication • Automatic disk brake that holds full rated load HY3000 HYDRAULIC HOIST LIFTS UP TO 3,000 LBF.

SPECIFICATIONS

Part number: 68032 Rated Capacity: 2,000 lbf. (907 kgf) Maximum wire rope recommendation: 1/4” (6.4 mm); 7,000 lbf. (3,175 kgf) minimum breaking strength Drum barrel diameter: 4.25” (108 mm) Drum flange diameter: 6.25” (159 mm) Distance between flanges: 4.5” (114 mm) Approximate shipping weight: 40 lbs. (18.1 kg) Gear ratio: 26:1 Motor: 2.75 ci (45 cc) Standards compliance: CE Machinery Directive 98/37/EC and 2006/42/EC; ASME B30.5

Part number: 36949, 36948 (CCW) Rated Capacity: 3,000 lbf. (1,361 kgf) Maximum wire rope recommendation: 5/16” (7.9 mm); 10,540 lbf. (4,781 kgf) minimum breaking strength Drum barrel diameter: 5.31” (135 mm) Drum flange diameter: 8.9” (226 mm) Distance between flanges: 5.94” (151 mm) Approximate shipping weight: 70 lbs. (31.8 kg) Gear ratio: 21:1 Motor: 3.0 ci (50 cc) Standards compliance: CE Machinery Directive 98/37/EC and 2006/42/EC; ASME B30.5

FIRST LAYER PERFORMANCE DATA

Pressure Drop at 5 GPM

Pressure Drop at 10 GPM

Pressure Drop at 5 GPM

Pressure Drop at 10 GPM

Line Load

Duty Cycle min/10 min

Line Load

Duty Cycle min/10 min Continuous Continuous

lbf

kgf

PSI

BAR

PSI

BAR 13.8 34.5 58.6 82.7 103.4 134.5

lbf

kgf

PSI 85

BAR

PSI

BAR 27.6 34.5 47.6 60.5 73.4

6.6

200 500 850

5.0 3.4 2.5 2.1 1.7 1.5

5.9

400 500 691 878 1065

600 1200 1800 2400 3000

272 544 816

300 600 900 1200 1550

20.7 41.4 62.1 82.7

500

227 454 680 907

275 495 710 900

19.0 34.1 49.0 62.1

1000 1500 2000

6.0 3.0 2.2

1200 1500 1950

1089 1361

106.9

ROPE LAYER PERFORMANCE DATA

Line Load

Line Speed

Drum Capacity

Line Load

Line Speed

Drum Capacity

Drum Layer

lbf

kgf

ft/min

m/min

ft.

lbf

kgf

ft/min

m/min

ft. 25 54 85 119

2000 1800 1636

907 816 742

8.9 8.0

46.0 52.0 56.0

14.0 15.8

20 43 67

6.1

3000 2700 2454 2250

1361 1225 1113 1021

13.3 12.0 10.9 10.0

43.0 47.0 52.0 56.0

13.1 14.3 15.8

7.6

2 3

13.1

2 3 4

16.5 25.9 36.3

7.3

17.1

20.4

17.1

24 warn.com

DC800 COMPACT HOIST LIFTS UP TO 800 LBF. • Powerful permanent magnet DC motor with robust sealing • Proven 3-stage planetary geartrain • Permanent grease lubrication • Automatic disk brake that holds full rated load • Compact frame comes standard with a steel mounting plate and hardware for quick and easy installation • Controls and remote sold separately

• Powerful permanent magnet DC motor with robust sealing • Proven 3-stage planetary geartrain • Permanent grease lubrication • Automatic disk brake that holds full rated load • Compact frame comes standard with a steel mounting plate and hardware for quick and easy installation • Controls and remote sold separately DC1000 DC ELECTRIC HOIST LIFTS UP TO 1,000 LBF.

SPECIFICATIONS

SPECIFICATIONS Part number: 82469 (12V), 84350 (12V Short Drum), 82470 (24V) Rated Capacity: 1,000 lbf. (454 kgf) Maximum wire rope recommendation: 7/32” (5.6 mm); 5,600 lbf. (2,540 kgf) minimum breaking strength Drum barrel diameter: 2.0” (51 mm) Drum flange diameter: 4.1” (104 mm) Distance between flanges: 4.7” (119 mm) Approximate shipping weight: 18 lbs. (8.2 kg) Gear ratio: 136:1 Motor: Permanent Magnet, DC Electric Standards compliance: CE Machinery Directive 98/37/ EC and 2006/42/EC CE Electromagnetic Compatibility 2004/108/EC

Part number: 82467 (12V), 82468 (24V) Rated Capacity: 800 lbf. (363 kgf) Maximum wire rope recommendation: 3/16” (4.8 mm); 4,200 lbf. (1,905 kgf) minimum breaking strength Drum barrel diameter: 2.0” (51 mm) Drum flange diameter: 4.1” (104 mm) Distance between flanges: 3.0” (75 mm) Approximate shipping weight: 16 lbs. (7.3 kg) Gear ratio: 154:1 Motor: Permanent Magnet, DC Electric Standards compliance: CE Machinery Directive 98/37/ EC and 2006/42/EC CE Electromagnetic Compatibility 2004/108/EC

FIRST LAYER PERFORMANCE DATA

Line Load

Current Draw Amps

12V Line Speed

24V Line Speed

Duty Cycle

Line Load

Current Draw Amps

12V Line Speed

24V Line Speed

Duty Cycle

lbf

kgf

12V

24V

ft/min

m/min

ft/min

m/min min/10 min

lbf

kgf

12V

24V

ft/min

m/min

ft/min

m/min min/10 min

14 38 53

18.0 16.2 13.0

5.5 4.9 4.0

21.0 18.0 14.0

6.4 5.5 4.3

2.5 1.5 1.0

22 55 87

25.0 22.2 19.0

7.6 6.7 5.8

23.0 19.0 16.0

7.0 5.8 4.9

2.5 1.5 0.8

500 800

227 363

500

227 454

21 35

1000

ROPE LAYER PERFORMANCE DATA

12V No Load Line Speed

24V No Load Line Speed

12V Short Drum Capacity

Line Load

Drum Capacity

Drum Layer

Line Load

Line Speed

Drum Capacity

Drum Layer

lbf

kgf

kN ft/min m/min ft/min m/min

ft.

m ft.

lbf

kgf

kN 3.6 3.0 2.7 2.3

ft/min

m/min

ft. 10 21 33 50

1000 454

4.4 3.7 3.2 2.8

25.0 30.0 35.0 39.0

7.6 9.1

23.0 27.6 32.1 36.7

7.0 8.4 9.8 11.2

3.4 7.6

2.1

800 683 596 528

363 310 270 239

18.0 21.0 24.0 27.0

5.5 6.4 7.3 8.2

3.0 6.4

2 3 4

835 717 628

379 325 285

25 40 55

15 25 36

4.6 7.6 11.0

2 3 4

10.7 11.9

12.2 16.8

10.1 15.2

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