2017-18 International Product Guide

We build our products with a focus on self-reliance. We also understand your different requirements when it comes to selecting the right product for your application. That’s why we offer a wide variety of winches to fit nearly every need and budget. Whether it’s an agile recreational vehicle, a work truck, or something in between, our winches will help you go prepared for whatever lies ahead. YOUR JOB: GETTING THERE. OUR JOB: GETTING YOU BACK.

STANDARD DUTY SERIES

PREMIUM SERIES

ULTIMATE PERFORMANCE SERIES HEAVYWEIGHT SERIES

CLASSIC/SPECIALTY SERIES

• Often copied, but never duplicated— ZEON sets the bar for the winching market • Excellent durability, style, and performance for the off-road enthusiast • Full IP68 waterproofing for every condition • Advanced design, rugged durability, all built with premium components • Built to last with all the performance serious off-roaders need

• Time-tested crowd favorites and winches made to fill a unique niche • Modern classics designed for a host of vehicles, from pickups to rock crawlers • Much-loved winches including the tried-and-true M8 and iconic M8274-50 • Unique winches, such as the PowerPlant with on-board air compressor, and 9.0Rc for rock sports

• Authentic, reliable design evolved through decades of winching know-how • A modern take on classic WARN engineering, testing, and quality; perfect for a variety of vehicles • Class-leading features, such as waterproof Albright contactor, at a price that won’t break the bank • Same great limited lifetime warranty as all of our other winches

• Heavy-duty winches built to pull the biggest trucks out of the muck, or move the heaviest loads with ease • Perfect for the full-size truck user who is on the job, on the trail, or at their favorite hunting spot • Large-frame architecture built to withstand heavy stress over time • Now available with lightweight, easy-to-handle Spydura synthetic rope

• Unmatched technology and control: ZEON Platinum redefines the future of winching • No-compromise construction, world-class perfor- mance for the users who want the ultimate winch • Full IP68 waterproofing for every condition • Remote clutch, Advanced Wireless Control, and the ability to plug 12V accessories directly into the winch • The combination of features and performance means easier, quicker recoveries

STANDARD DUTY SERIES

ULTIMATE PERFORMANCE SERIES

PREMIUM SERIES

HEAVYWEIGHT SERIES

WARN DELIVERS

STANDARD DUTY SERIES

PREMIUM SERIES ULTIMATE PERFORMANCE SERIES HEAVYWEIGHT SERIES

WARN DELIVERS

SPECIFICATIONS

FEATURES

The larger the drum diameter, the less stress the rope will see. Both the alu- minum and zinc-alloy drums dissipate heat quicker than welded steel drums, providing greater protection for your synthetic rope Synthetic rope can save up to 11.3 kg Winches can be mounted with the con- trol pack attached or relocated based on application and desired styling. Some products will require a relocation kit. Please consult the product guide

For anything between a compact SUV up to 1/2-ton pickups, stick with Standard, Premium, or Ultimate Performance Series. For vehicles & loads greater than 3500 kg, count on the Heavyweight Series to perform under severe stresses and high shock loads Keep your gear and other on-vehicle accessories in mind when calculating actual GVWR. Bumpers, tire carriers, roof racks, and larger wheels and tires can quickly add weight The patented through-drum anchor system is up-to 50 times stronger than the traditional flange screw and thimble. Be mindful to leave at least 5 full wraps on the drum before winching Metal casing protects vital components from impact and damage on hardcore obstacles Metal casing protects vital components from impact and damage on hardcore obstacles Automotive OE-grade bus bar hides unsightly wires and provides superior connection Wireless clutch activation can save substantial amount of time during critical recovery operations. They are used and proven in grueling off-road races world-wide Advanced Platinum technology provides live information, delivering confidence and control to the end user No need to go back to the vehicle to engage the geartrain. Can cut recovery time in half All handles are stylized to compliment the product and are easy to handle, even with gloves on Platinum technology allows easy-install and wireless control of 2 accessories, e.g. lighting Proprietary Spydura synthetic rope delivers 15% greater strength and 50% greater durability. Spydura Pro offers best strength and durability for any winch in its class, up to 3 times stronger than competitors’ products Cast Aluminum fairlead features superior surface finish smoothness and corrosion resistance Platinum’s unique design allows for increased line speed over the ZEON Tie plates offer stronger structure but are not compatible with winch cable tensioners found in the industrial market All winches are 100% designed and engineered in US.

8 cm diameter aluminum or zinc-alloy drum

Available Capacities (kg)

6.3 cm- 6.6 cm diameter welded steel drum

8 cm diameter zinc-alloy drum

8.9 cm diameter welded steel drum

Winch Drum

3628, 4535, and 5443 3628, 4535, and 5443 4535, and 5443

5443, 6803, and 7484

SUVs and trucks with GVWR* of up-to 3628 kg. Recommended winch capacity = 1.5 x GVWR

Weight

24.5 – 34.5 kg

34 - 44 kg

37.6 - 44.5 kg

40 - 62.6 kg

SUVs and trucks with GVWR* of up-to 3628 kg. Recommended winch capacity = 1.5 x GVWR

Large SUVs & trucks with GVWR* of up-to 4989 kg. Recommended winch capacity = 1.5 x GVWR

Integrated Configuration: Tabor8 and Tabor10: 52.8 cm x 16 cm x 24.9 cm Tabor12: 55.6 cm x 16 cm x 24.9 cm 18 cm (without control pack)

With Control Pack: M-12 and M-15:

Suitable Vehicles

Dimensions (L x D x H)

Integrated Configuration: 61.7 cm x 18.3 cm x 26.9 cm

64 cm x 21.6 cm x 27.9 cm 16.5Ti: 61.5 cm x 21.6 cm x 24.6 cm

Anchoring System

Drum flange screw and thimble

Patented through-drum technology

Drum flange screw and thimble

Low Profile Height Mounting Pattern

21.8 cm (without control pack)

20 cm (without control pack) 20 cm (without control pack)

Motor and Gear Train Armor

A majority of WARN SUV/Truck winches share the same mounting pattern

None

Full metal armor

None

25 cm x 11.4 cm

Control Pack Material

Impact-resistant composite Traditional motor terminals

Plastic on M12 and M15. Metal on 16.5Ti

PERFORMANCE

Full metal armor

8.7 m/min (Tabor12, 12-S) 7.9 m/min (Tabor10, 10-S) 8.8 m/min (Tabor8, 8-S) 110 cm/min (Tabor12, 12-S) 70 cm/min (Tabor10, 10-S) 146 cm/min (Tabor8, 8-S) 65 amps (Tabor12, 12-S) 66 amps (Tabor10, 10-S) 69 amps (Tabor8, 8-S) 457 amps (Tabor12, 12-S) 502 amps (Tabor10, 10-S) 457 amps (Tabor8, 8-S)

8.6 m/min (ZEON 12, 12-S) 10 m/min (ZEON 10, 10-S) 10.7 m/min (ZEON 8, 8-S) 94 cm/min (ZEON 12, 12-S) 146 cm/min (ZEON 10, 10-S) 189 cm/min (ZEON 8, 8-S) 50 amps (ZEON 12, 12-S) 62 amps (ZEON 10, 10-S) 63 amps (ZEON 8, 8-S) 438 amps (ZEON 12, 12-S) 409 amps (ZEON 10, 10-S) 413 amps (ZEON 8, 8-S)

7.1 m/min (16.5ti, ti-S) 6.8 m/min (M15, M15-S) 9.1 m/min (M12, M12-S) 97 cm/min (16.5ti, ti-S) 76 cm/min (M15, 15-S) 119 cm/min (M12, 12-S) 68 amps (16.5ti-, ti-S) 67 amps (M15, 15-S) 67 amps (M12, 12-S)

ZEON Platinum has a 70% faster no-load line speed than Tabor, 33% vs. ZEON for rapid recovery More than twice full-load line speed than Tabor and 17% faster than ZEON for rapid recovery

No Load Line Speed

Automotive OE— grade bus bar

Traditional motor terminals

10 m/min (12, 12-S Platinum) 13.4 m/min (10, 10-S Platinum)

Wiring

IP68 Waterproof ergonomic remote with large rocker switch

Remote Control Traditional design remote toggle switch

IP68 Waterproof Advanced wireless control

Full Load Line Speed

137 cm/min (12, 12-S Platinum) 168 cm/min (10, 10-S Platinum)

Actively monitors winch temperature and vehicle battery condition Automatic operation via wireless remote None (Remote-operated clutch) 2 auxiliary accessories, control via wireless remote

Performance Sensors Clutching Mechanism Clutch Lever

None

No Load Motor Current

57 amps (12, 12-S Platinum) 55 amps (10, 10-S Platinum)

Lower amp draw delivers greater ef- ficiency and longer motor life

Manual lever operation Manual lever operation

Manual lever operation

Lower amps means more sustained pulling power without draining your battery Tougher coating = twice the corrosion- resistance ZEON and Platinum feature fewer points of water/debris entry, superior sealing, and total protection from the elements Motor is one area that sets us apart. Make sure to run your winch every few months to ensure that parts are being lubricated and the electrical contacts are sound. The Platinum and Heavyweight features our most robust, highest durability gear train

Stainless steel easy-grip handle

Polished silver bent bar handle

Rated Load Motor Current

446 amps (12, 12-S Platinum) 465 amps (10, 10-S Platinum)

460 amps (M15, 15-S) 440 amps (M12, 12-S)

Black easy-grip handle

Auxiliary Plug-In None

None

Corrosion Resistance

204 hr salt spray test

408 hr salt spray test

Standard Duty synthetic rope

Spydura and Spydura Pro synthetic rope

Winch is dust tight, weather-resistant, with IP68 waterproof electrical contactor

Entire winch unit is rated IP68 waterproof, for sub- mersible operation, including remote

Winch is dust tight, weather-resistant, with IP68 waterproof electrical contactor High-performance motor exclusive to the Heavy- weights

Synthetic Rope

Entire winch unit is rated IP68 waterproof, for submersible operation, including remote

Ingress Protection

Hawse Fairlead

Cast ductile iron

Cast aluminum

High-performance, high- effiency motor, exclusive to ZEON

3-segment mechanical cone brake

6-segment mechanical cone brake

3-segment mechanical cone brake with a steel sleeve

3-segment mechanical cone brake

Standard-duty WARN-engineered motor

Highest-performance motor exclusive to the Platinum

Brake System

Motor

Winch Structural Bracing

Tie plate

Tie rods

Geartrain Durability

★★★

★★★★

★★★★★

Final Point of Assembly

Warn-exclusive partner in China

Warn facility in Oregon, USA

* Gross Vehicle Weight Rating

4 TRUCK & SUV WINCHES

TRUCK & SUV WINCHES 5