2017-18 International Product Guide

Warn International New products guide - 2017-2018

2017-18 INTERNATIONAL PRODUCT AND APPLICATION GUIDE TRUCK, SUV, AND JEEP • POWERSPORTS • INDUSTRIAL AND COMMERCIAL

THERE IS NO SHORTCUT TO PERFECTION

The red WARN® badge says you’re equipped to handle anything, ready to conquer any challenge that may come your way. That badge has stood for off-road excellence for nearly 70 years. During that time, we haven’t stopped innovating or striving for perfection. At WARN, we pour our effort and our thirst for adventure into every product we make. You better believe American pride runs deep here in Clackamas, Oregon. Here a small army of engineers, technicians, machinists, and assemblers design and refine WARN products—bringing them as close to perfection as possible. Their work is backed up by legendary quality control that doesn’t just stand up to rigid WARN standards—it lives up to the toughest demands of the world’s top vehicle manufacturers and military suppliers. How do we know? Because they’ve partnered with Warn for decades. This quest for peerless reliability—this WARN difference—will be around as long as WARN Industries is in business—at least another 70 years.

TABLE OF CONTENTS

Accessories PullzAll Rigging Kit................................ 96 PullzAll Battery .....................................96 PullzAll Charger .....................................96 Winch Remote....................................... 97 Winch Rigging Kit.................................. 97 Fairleads ................................................ 97 Mounting Plates .................................... 97 Electrical Connections ...........................97 Winch Covers ......................................... 97

POWERSPORTS Winches

TRUCK & SUV Winches

ZEON Platinum...................................8–10 ZEON ................................................ 14–16 Tabor................................................ 20–23 16.5ti ...................................................... 26 M15 ........................................................28 M12 ........................................................29 PowerPlant .......................................32–33 9.5xp ...................................................... 34 XDC ........................................................ 35 9.5cti ...................................................... 36 9.0Rc .....................................................37 XD9 ........................................................ 38 XD9i .......................................................38 M8000 ................................................... 39 M8274-50 ...............................................41 Winch Accessories Epic Accessory Kits................................44 Winch Accessory Kits ............................45 Rigging Straps .......................................46 Snatch Blocks ........................................ 47 Shackles ................................................47 Fairleads ................................................48 Tow Hooks .............................................48 Epic Hook...............................................48 Wireless Control ....................................50 Corded Remote......................................50 ZEON Accessories...................................51 Electrical Connections ............................51 Spydura Synthetic Rope ........................ 53 Winch Damper....................................... 54 Steel Rope .............................................55 Hook Strap............................................. 55 Gloves .................................................... 55 Winch Covers ................................... 56–57 Multi-Mount System ............................. 57 4WD Hubs Premium Hubs for Ford Super Duty................................ 60-61 Premium Manual Hubs..................... 60-61 Standard Manual Hubs..................... 60-61

ProVantage ...................................... 64-66 Vantage ............................................ 70-72 XT17 Portable......................................... 74 Bumpers/Mounting Systems/Body Armor Body Armor............................................ 74 ATV/Side X Side Bumpers .....................75 Winch Mounting Kits............................. 75 Multi-Mount .......................................... 75 Winch Accessories Epic Accessories ....................................76 Winch Accessory Kits ............................ 77 Rigging Straps ....................................... 77 Snatch Blocks ........................................ 77 Shackles ................................................ 77 Winch Remote....................................... 77 Electrical Connections ........................... 77 Winch Covers ......................................... 77 Fairleads ................................................ 78 Synthetic Rope ...................................... 78 Plow Systems ProVantage ATV Plow System..........82-83 Standard Plow System ..........................84 ProVantage SXS Plow System...............85 Plow Accessories .............................86–87 UTILITY/COMMERCIAL PullzAll/Winches Corded & Cordless PullzAll.....................90 Drill Winch ..............................................91 4700 DC .................................................92 4000 DC................................................. 92 2000 DC ................................................. 93 3000 ACI ................................................94 1500 AC..................................................94 1000 AC .................................................95

IP68 = WATERPROOF An IP (Ingress Protection) rating is a standard showing how dirt and water gets into a product. In this case, our ZEON and ZEON Platinum winches are IP68 rated. The 6 stands for its resistance to dirt and sand (no ingress of dust); the 8 stands for its resistance to water, and 8 in this case means it can be underwater for 30 minutes at depths of up to 1 meter.

INDUSTRIAL Hydraulic Winches

Series XL................................................ 99 Series 18 ................................................99 Series 15................................................. 99 Series 12................................................. 99 Series 9 ..................................................99 Series 6 ..................................................99 DC Electric Winches Series 18 DC ...........................................99 Series 15 DC ...........................................99 Series 12 DC............................................99 Series 9DC.............................................. 99 Severe Duty Winches Severe Duty 18 ..................................... 100 Severe Duty 12 Deep Fording ............... 100 Planetary Gear Hoists DC4000................................................ 100 DC3000 ................................................ 100 DC2500 ................................................ 100 DC2000 LF ........................................... 100 DC2000 MF.......................................... 100 DC1600................................................. 100 DC1200................................................. 100 DC1000 ................................................100 DC800 .................................................. 100 HY3000................................................ 100 HY2000................................................ 100

TABLE OF CONTENTS 3

We build our products with a focus on self-reliance. We also understand your different requirements when it comes to selecting the right product for your application. That’s why we offer a wide variety of winches to fit nearly every need and budget. Whether it’s an agile recreational vehicle, a work truck, or something in between, our winches will help you go prepared for whatever lies ahead. YOUR JOB: GETTING THERE. OUR JOB: GETTING YOU BACK.

STANDARD DUTY SERIES

PREMIUM SERIES

ULTIMATE PERFORMANCE SERIES HEAVYWEIGHT SERIES

CLASSIC/SPECIALTY SERIES

• Often copied, but never duplicated— ZEON sets the bar for the winching market • Excellent durability, style, and performance for the off-road enthusiast • Full IP68 waterproofing for every condition • Advanced design, rugged durability, all built with premium components • Built to last with all the performance serious off-roaders need

• Time-tested crowd favorites and winches made to fill a unique niche • Modern classics designed for a host of vehicles, from pickups to rock crawlers • Much-loved winches including the tried-and-true M8 and iconic M8274-50 • Unique winches, such as the PowerPlant with on-board air compressor, and 9.0Rc for rock sports

• Authentic, reliable design evolved through decades of winching know-how • A modern take on classic WARN engineering, testing, and quality; perfect for a variety of vehicles • Class-leading features, such as waterproof Albright contactor, at a price that won’t break the bank • Same great limited lifetime warranty as all of our other winches

• Heavy-duty winches built to pull the biggest trucks out of the muck, or move the heaviest loads with ease • Perfect for the full-size truck user who is on the job, on the trail, or at their favorite hunting spot • Large-frame architecture built to withstand heavy stress over time • Now available with lightweight, easy-to-handle Spydura synthetic rope

• Unmatched technology and control: ZEON Platinum redefines the future of winching • No-compromise construction, world-class perfor- mance for the users who want the ultimate winch • Full IP68 waterproofing for every condition • Remote clutch, Advanced Wireless Control, and the ability to plug 12V accessories directly into the winch • The combination of features and performance means easier, quicker recoveries

STANDARD DUTY SERIES

ULTIMATE PERFORMANCE SERIES

PREMIUM SERIES

HEAVYWEIGHT SERIES

WARN DELIVERS

STANDARD DUTY SERIES

PREMIUM SERIES ULTIMATE PERFORMANCE SERIES HEAVYWEIGHT SERIES

WARN DELIVERS

SPECIFICATIONS

FEATURES

The larger the drum diameter, the less stress the rope will see. Both the alu- minum and zinc-alloy drums dissipate heat quicker than welded steel drums, providing greater protection for your synthetic rope Synthetic rope can save up to 11.3 kg Winches can be mounted with the con- trol pack attached or relocated based on application and desired styling. Some products will require a relocation kit. Please consult the product guide

For anything between a compact SUV up to 1/2-ton pickups, stick with Standard, Premium, or Ultimate Performance Series. For vehicles & loads greater than 3500 kg, count on the Heavyweight Series to perform under severe stresses and high shock loads Keep your gear and other on-vehicle accessories in mind when calculating actual GVWR. Bumpers, tire carriers, roof racks, and larger wheels and tires can quickly add weight The patented through-drum anchor system is up-to 50 times stronger than the traditional flange screw and thimble. Be mindful to leave at least 5 full wraps on the drum before winching Metal casing protects vital components from impact and damage on hardcore obstacles Metal casing protects vital components from impact and damage on hardcore obstacles Automotive OE-grade bus bar hides unsightly wires and provides superior connection Wireless clutch activation can save substantial amount of time during critical recovery operations. They are used and proven in grueling off-road races world-wide Advanced Platinum technology provides live information, delivering confidence and control to the end user No need to go back to the vehicle to engage the geartrain. Can cut recovery time in half All handles are stylized to compliment the product and are easy to handle, even with gloves on Platinum technology allows easy-install and wireless control of 2 accessories, e.g. lighting Proprietary Spydura synthetic rope delivers 15% greater strength and 50% greater durability. Spydura Pro offers best strength and durability for any winch in its class, up to 3 times stronger than competitors’ products Cast Aluminum fairlead features superior surface finish smoothness and corrosion resistance Platinum’s unique design allows for increased line speed over the ZEON Tie plates offer stronger structure but are not compatible with winch cable tensioners found in the industrial market All winches are 100% designed and engineered in US.

8 cm diameter aluminum or zinc-alloy drum

Available Capacities (kg)

6.3 cm- 6.6 cm diameter welded steel drum

8 cm diameter zinc-alloy drum

8.9 cm diameter welded steel drum

Winch Drum

3628, 4535, and 5443 3628, 4535, and 5443 4535, and 5443

5443, 6803, and 7484

SUVs and trucks with GVWR* of up-to 3628 kg. Recommended winch capacity = 1.5 x GVWR

SUVs and trucks with GVWR* of up-to 3628 kg. Recommended winch capacity = 1.5 x GVWR

Weight

24.5 – 34.5 kg

34 - 44 kg

37.6 - 44.5 kg

40 - 62.6 kg

SUVs and trucks with GVWR* of up-to 3628 kg. Recommended winch capacity = 1.5 x GVWR

Large SUVs & trucks with GVWR* of up-to 4989 kg. Recommended winch capacity = 1.5 x GVWR

Integrated Configuration: Tabor8 and Tabor10: 52.8 cm x 16 cm x 24.9 cm Tabor12: 55.6 cm x 16 cm x 24.9 cm 18 cm (without control pack)

With Control Pack: M-12 and M-15:

Suitable Vehicles

Dimensions (L x D x H)

Integrated Configuration: 61.7 cm x 18.3 cm x 26.9 cm

Integrated Configuration: 61.7 cm x 18.3 cm x 26.9 cm

64 cm x 21.6 cm x 27.9 cm 16.5Ti: 61.5 cm x 21.6 cm x 24.6 cm

Anchoring System

Drum flange screw and thimble

Patented through-drum technology

Patented through-drum technology

Drum flange screw and thimble

Low Profile Height Mounting Pattern

21.8 cm (without control pack)

20 cm (without control pack) 20 cm (without control pack)

Motor and Gear Train Armor

A majority of WARN SUV/Truck winches share the same mounting pattern

None

Full metal armor

Full metal armor

None

25 cm x 11.4 cm

25 cm x 11.4 cm

25 cm x 11.4 cm

25 cm x 11.4 cm

Control Pack Material

Impact-resistant composite Traditional motor terminals

Plastic on M12 and M15. Metal on 16.5Ti

PERFORMANCE

Full metal armor

Full metal armor

8.7 m/min (Tabor12, 12-S) 7.9 m/min (Tabor10, 10-S) 8.8 m/min (Tabor8, 8-S) 110 cm/min (Tabor12, 12-S) 70 cm/min (Tabor10, 10-S) 146 cm/min (Tabor8, 8-S) 65 amps (Tabor12, 12-S) 66 amps (Tabor10, 10-S) 69 amps (Tabor8, 8-S) 457 amps (Tabor12, 12-S) 502 amps (Tabor10, 10-S) 457 amps (Tabor8, 8-S)

8.6 m/min (ZEON 12, 12-S) 10 m/min (ZEON 10, 10-S) 10.7 m/min (ZEON 8, 8-S) 94 cm/min (ZEON 12, 12-S) 146 cm/min (ZEON 10, 10-S) 189 cm/min (ZEON 8, 8-S) 50 amps (ZEON 12, 12-S) 62 amps (ZEON 10, 10-S) 63 amps (ZEON 8, 8-S) 438 amps (ZEON 12, 12-S) 409 amps (ZEON 10, 10-S) 413 amps (ZEON 8, 8-S)

7.1 m/min (16.5ti, ti-S) 6.8 m/min (M15, M15-S) 9.1 m/min (M12, M12-S) 97 cm/min (16.5ti, ti-S) 76 cm/min (M15, 15-S) 119 cm/min (M12, 12-S) 68 amps (16.5ti-, ti-S) 67 amps (M15, 15-S) 67 amps (M12, 12-S)

ZEON Platinum has a 70% faster no-load line speed than Tabor, 33% vs. ZEON for rapid recovery More than twice full-load line speed than Tabor and 17% faster than ZEON for rapid recovery

No Load Line Speed

Automotive OE— grade bus bar

Automotive OE— grade bus bar

Traditional motor terminals

10 m/min (12, 12-S Platinum) 13.4 m/min (10, 10-S Platinum)

Wiring

IP68 Waterproof ergonomic remote with large rocker switch

IP68 Waterproof ergonomic remote with large rocker switch

Remote Control Traditional design remote toggle switch

IP68 Waterproof Advanced wireless control

Full Load Line Speed

137 cm/min (12, 12-S Platinum) 168 cm/min (10, 10-S Platinum)

Actively monitors winch temperature and vehicle battery condition Automatic operation via wireless remote None (Remote-operated clutch) 2 auxiliary accessories, control via wireless remote

Performance Sensors Clutching Mechanism Clutch Lever

None

None

None

No Load Motor Current

57 amps (12, 12-S Platinum) 55 amps (10, 10-S Platinum)

Lower amp draw delivers greater ef- ficiency and longer motor life

Manual lever operation Manual lever operation

Manual lever operation

Lower amps means more sustained pulling power without draining your battery Tougher coating = twice the corrosion- resistance ZEON and Platinum feature fewer points of water/debris entry, superior sealing, and total protection from the elements Motor is one area that sets us apart. Make sure to run your winch every few months to ensure that parts are being lubricated and the electrical contacts are sound. The Platinum and Heavyweight features our most robust, highest durability gear train

Stainless steel easy-grip handle

Polished silver bent bar handle

Rated Load Motor Current

446 amps (12, 12-S Platinum) 465 amps (10, 10-S Platinum)

460 amps (M15, 15-S) 440 amps (M12, 12-S)

Black easy-grip handle

Auxiliary Plug-In None

None

None

Corrosion Resistance

204 hr salt spray test

408 hr salt spray test

408 hr salt spray test

408 hr salt spray test

Standard Duty synthetic rope

Spydura and Spydura Pro synthetic rope

Spydura and Spydura Pro synthetic rope

Spydura and Spydura Pro synthetic rope

Winch is dust tight, weather-resistant, with IP68 waterproof electrical contactor

Entire winch unit is rated IP68 waterproof, for sub- mersible operation, including remote

Winch is dust tight, weather-resistant, with IP68 waterproof electrical contactor High-performance motor exclusive to the Heavy- weights

Synthetic Rope

Entire winch unit is rated IP68 waterproof, for submersible operation, including remote

Ingress Protection

Hawse Fairlead

Cast ductile iron

Cast aluminum

Cast aluminum

Cast aluminum

High-performance, high- effiency motor, exclusive to ZEON

3-segment mechanical cone brake

6-segment mechanical cone brake

3-segment mechanical cone brake with a steel sleeve

3-segment mechanical cone brake

Standard-duty WARN-engineered motor

Highest-performance motor exclusive to the Platinum

Brake System

Motor

Winch Structural Bracing

Tie plate

Tie plate

Tie plate

Tie rods

Geartrain Durability

★★★

★★★★

★★★★★

★★★★★

Final Point of Assembly

Warn-exclusive partner in China

Warn facility in Oregon, USA

Warn facility in Oregon, USA

Warn facility in Oregon, USA

* Gross Vehicle Weight Rating

4 TRUCK & SUV WINCHES

TRUCK & SUV WINCHES 5

WARN ULTIMATE PERFORMANCE WINCHES

From the top of Alaska’s remote Dalton Highway, to the tip of Tierra del Fuego, adventure-seeking overlanders trust the ultra-reliable WARN Ultimate Performance Winch: ZEON Platinum. It’s the pinnacle of WARN winch technology (and anyone else’s for that matter). Make no mistake: this is the top of the winching food chain. Go ahead. Start checking off your bucket list, however challenging it may be. KEEP OVERLAND DREAMS FROM BECOMING NIGHTMARES

Advanced Wireless Remote The Advanced Wireless Remote is no ordinary controller. It puts total control in the palm of your hand. It controls the winch, the clutch, and up to two 12V accessories. This sophisticated

WARN ZEON PLATINUM Pulling Winching Into the 21st Century With state-of-the-art features, cutting-edge technology, and world-class engineering, the ZEON Platinum is the future of winching. The one-of-a-kind Advanced Wireless Remote controls the clutch, power in/power out, plus it displays motor temperature and vehicle battery info. It also can control two 12-volt accessories, which can be plugged directly into the winch.

THE TOUGHEST, MOST TECHNOLOGICALLY ADVANCED WINCH ON THE TRAIL TODAY.

The WARN ZEON Platinum winches offer the advanced technology and ultimate performance for those who eat, sleep, and dream of adventure. 93685 ZEON 12 Platinum includes 24.4m of 9.5mm steel rope and roller fairlead 96035 ZEON 12-S Platinum includes 24.4m of 9.5mm Spydura Pro Synthetic Rope and polished aluminum hawse fairlead 92830 ZEON 10 Platinum includes 24.4m of 9.5mm steel rope and roller fairlead 93680 ZEON 10-S Platinum includes 24.4m of 9.5mm Spydura synthetic rope and polished aluminum hawse fairlead

AUXILLIARY LIGHT AND ACCESSORY PORT

WATERPROOF CONTACTOR AND ADVANCED CONTROLS

LARGE DIAMETER DRUM

advanced remote controls operation of the remote clutch, winch drum, and much more. • Now the clutch is in your hand, not on the winch • Thermometrics—instant

IP68 RATED WATERPROOF SEALING

REMOTE CONTROLLED CLUTCH

• High-speed motor and unique gear train provides 33% faster line speed and increased durability • Plug two 12V accessories directly into the winch and control with remote—no drilling through the firewall • IP68 waterproofing keeps water and the elements out

• Convertible control pack for upright or low-profile mounting options • Best-in-class cone brake; holds the winch’s full-rated load • Available in 4536 kg and 5443 kg capacities with lightweight, easy-to-handle Spydura synthetic rope or durable steel rope • Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

feedback on winch motor temperature • Battery condition— monitor vehicle battery charge level • Auxiliary controls— control the winch and up to two accessories.

• Large diameter drum reduces rope wear; unique rope anchor system for strength

Tie in your lights or other auxiliary 12V gear

• Includes USB

charging cable and car charger adapter

EXTREME DURABILITY

CLASS-LEADING AUTOMATIC BRAKE

8 TRUCK & SUV WINCHES

TRUCK & SUV WINCHES 9 TRUCK & SUV WINCHES

OPTIONAL ACCESSORIES FOR THE ZEON PLATINUM WINCH

ZEON 12 AND 12-S PLATINUM

ZEON 10 AND 10-S PLATINUM

SPECIFICATIONS

SPECIFICATIONS

Part numbers: 92830 (ZEON Platinum 10), CE 93680 (ZEON Platinum 10-S), CE Rated line pull: 4536 kg (10,000 lbs.) single-line Motor: 12V DC, series wound Electrical controls: Contactor Remote Control: Advanced Wireless Geartrain: 3-stage planetary Gear ratio: 162:1 Clutch (freespooling): Rotating ring gear Brake: Automatic mechanical cone Drum diameter/Length: 80mm/229mm (3.15”/9.0”) Rope: ZEON Platinum 9.52mm x 24.38m (10: 3/8” x 80’) steel, ZEON Platinum 10-S: 9.52mm x 30m (3/8” x 100’) Spydura synthetic Fairlead: ZEON 10 Platinum: Roller, ZEON 10-S Platinum: Aluminum hawse Recommended Battery: 650 CCA minimum for winching Battery leads: 2 gauge, 1.83m (72”) Finish: Satin-black powder coat Weight: ZEON 10 Platinum: 48 kg (106 lbs.), ZEON 10-S Platinum: 38 kg (83 lbs.) Warranty: Limited lifetime

Part numbers: 93685 (ZEON 12 Platinum), CE 96035 (ZEON 12-S Platinum), CE Rated line pull: 5443 kg (12,000 lbs.) single-line Motor: 12V DC, series wound Electrical controls: Contactor Remote Control: Advanced Wireless Geartrain: 3-stage planetary Gear ratio: 216:1 Clutch (freespooling): Rotating ring gear Brake: Automatic mechanical cone Drum diameter/Length: 80mm/229mm (3.15”/9.0”) Rope: ZEON 12 Platinum: 9.52mm x 24.38m (3/8” x 80’) steel, ZEON 12-S Platinum: 9.52mm x 24.38m (3/8” x 80’) Spydura Pro™ synthetic Fairlead: ZEON 12 Platinum: Roller, ZEON 12-S Platinum: Aluminum hawse Recommended Battery: 650 CCA minimum for winching Battery leads: 2 gauge, 1.83m (72”) Finish: Satin-black powder coat Weight: ZEON 12 Platinum: 48 kg (106 lbs.), ZEON 12-S Platinum: 36 kg (80 lbs.) Warranty: Limited lifetime

Advanced Wireless Control Window Mount Mount the ZEON Platinum wireless remote to your windshield or other smooth, flat, non-porous surface. PN 94437

DIMENSIONS: ZEON Platinum

DIMENSIONS: ZEON Platinum

DIMENSIONS

DIMENSIONS

B

B

C

C

G

G

D

E

F

D

E

F

A

A

B C D A

E F G

B C D A

E F G

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

Control Pack Relocation Kit Hardware and wiring required to mount the ZEON Platinum control box remotely from winch. PN 89970 (Short kit) PN 92193 (Long Kit) Additional wiring (optional) • Light harness kit (short) PN 93373 • Light harness kit (Long) PN 93375

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.) 0 10.0 (32.9) 57 amps 1/5440 (12000) 910 (2000) 4.6 (15.1) 132 amps 2/4488 (9895) 1810 (4000) 3.0 (9.9) 200 amps 3/ 3818 (8418) 2720 (6000) 2.7 (8.9) 261 amps 4/ 3323 (7325) 3630 (8000) 2.4 (7.8) 321 amps 5/ 2941 (6483) 4536 (1000) 1.6 (5.4) 381 amps 5440 (12000) 1.4 (4.5) 446 amps

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.) 0 13.4 (44) 55 amps 1/4536 (10000) 910 (2000) 5.42 (17.8) 149 amps 2/3740 (8246) 1810 (4000) 3.65 (12) 233 amps 3/3182 (7015) 2720 (6000) 3.3 (10.7) 311 amps 4/2769 (6104) 3630 (8000) 2.3 (7.5) 387 amps 5/2450 (5402) 4536 (10000) 1.7 (5.6) 465 amps

STAY THE TRAIL Whenever you’re on public lands, stay on the designated trails, pick up trash, and tread lightly. Respecting the land and the trails helps to keep them open to everyone, so please do your part.

TRUCK & SUV WINCHES 11

10 TRUCK & SUV WINCHES

WARN PREMIUM SERIES WINCHES

Rubicon. Sledgehammer. Hells Revenge. Legendary trails are littered with the ghosts of lesser winches. But those are the kinds of places that salute the WARN Premium Series Winch: ZEON. As reliable as a swollen creek is fast, this winch stands as a top performer on the world’s toughest trails. ZEON: ENABLING FEARLESSNESS WORLDWIDE

WARN ZEON Advanced, Capable, and Strong

ALL THE PERFORMANCE FEATURES OFF-ROADERS NEED THE MOST

89660 ZEON 12 24.4m of 9.5mm steel rope and roller fairlead

CONVERTIBLE CONTROL PACK

90666 (24V) ZEON 12 Roller fairlead; rope not included 95955 ZEON 12-S

The WARN ZEON continues to redefine winching. ZEON is the premium winch line for trucks, Jeeps, and SUVs, and provides unmatched durability, performance, and style. These winches have become top sellers for a good reason: They’ve been the top choice of editors and off-roaders worldwide, and look as good as they perform.

IP68 RATED WATERPROOF SEALING

24.4m of 9.5mm Spydura Pro synthetic rope and a polished aluminum hawse fairlead 89650 ZEON 10 30.5m of 9.5mm steel rope and roller fairlead 90665 (24V) ZEON 10 Roller fairlead; rope not included 89680 ZEON 10-S 30.5m of 9.5mm Spydura synthetic rope and polished aluminum hawse fairlead 89640 ZEON 8 30.5m of 7.9mm steel rope and roller fairlead 89670 ZEON 8-S 30.5m of 9.5mm Spydura synthetic rope and polished aluminum hawse fairlead

LARGE DIAMETER DRUM

• IP68 waterproofing to keep water and the elements out • Large diameter drum for longer rope life; unique and durable rope attachment point • Convertible control pack for upright or low-profile mounting options • Best-in-class cone brake holds the full-rated load of the vehicle • Ergonomic clutch control handles is easy to turn, even when wearing gloves

• Symmetrical design looks great on the front of any vehicle • Available in 3630, 4536, and 5443 kg capacities with lightweight, easy-to-handle Spydura synthetic rope or durable steel rope • Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

Control Pack Relocation Kit Hardware and wiring required to mount control box remotely from winch.

THREE-STAGE PLANETARY GEAR TRAIN

FULL METAL MOTOR AND GEAR TRAIN ARMOR

TRUCK & SUV WINCHES 15

14 TRUCK & SUV WINCHES

ZEON 12 AND 12-S

ZEON 10 AND 10-S

ZEON 8 AND 8-S

SPECIFICATIONS

SPECIFICATIONS

SPECIFICATIONS

Part numbers: 89660 (ZEON 12), CE; 90666 (ZEON 12, 24V), CE; 95955 (ZEON 12-S), CE Rated line pull: 5443 kg (12,000 lbs.) single-line Motor: 12V DC, series wound Electrical controls: Contactor Remote Control: Remote switch, 3.7m (12’) Lead Geartrain: 3-stage planetary Gear ratio: 216:1 Clutch (freespooling): Rotating ring gear Brake: Automatic mechanical cone Drum diameter/Length: 80mm/229mm (3.15”/9.0”) Rope: ZEON 12: 9.52mm x 24.38m (3/8” x 80’) steel, ZEON 12 (24V): No rope included, ZEON 12-S: 9.52mm x 24.38m (3/8” x 80’) Spydura Pro™ synthetic Fairlead: ZEON 12: Roller, ZEON 12-S: Aluminum hawse Recommended Battery: 650 CCA minimum for winching Battery leads: 2 gauge, 1.83m (72”) Finish: Satin-black powder coat Weight: ZEON 12: 47 kg (103.5 lbs.), ZEON 12 (24V): 37 kg (82 lbs.), ZEON 12-S: 38 kg (83 lbs.) Warranty: Limited lifetime

Part numbers: 89650 (ZEON 10), CE; 90665 (ZEON 10, 24V), CE; 89680 (ZEON 10-S), CE Rated line pull: 4536 kg (10,000 lbs.) single-line Motor: 12V DC, series wound Electrical controls: Contactor Remote Control: Remote switch, 3.7m (12’) Lead Geartrain: 3-stage planetary Gear ratio: 216:1 Clutch (freespooling): Rotating ring gear Brake: Automatic mechanical cone Drum diameter/Length: 80mm/229mm (3.15”/9.0”) Rope: ZEON 10: 9.52mm x 24.38m (3/8” x 80’) steel, ZEON 10 (24V): No rope included, ZEON 10-S: 9.52mm x 30m (3/8” x 100’) Spydura synthetic Fairlead: ZEON 10: Roller, ZEON 10-S: Aluminum hawse Recommended Battery: 650 CCA minimum for winching Battery leads: 2 gauge, 1.83m (72”) Finish: Satin-black powder coat Weight: ZEON 10: 47 kg (103.5 lbs.), ZEON 10 (24V): 37 kg (82 lbs.), ZEON 10-S: 38 kg (83 lbs.) Warranty: Limited lifetime

Part numbers: 89640 (ZEON 8), CE 89670 (ZEON 8-S), CE Rated line pull: 3630 kg (8000 lbs.) single-line Motor: 12V DC, series wound Electrical controls: Contactor Remote Control: Remote switch, 3.7m (12’) lead Geartrain: 3-stage planetary Gear ratio: 162:1 Clutch (freespooling): Rotating ring gear Brake: Automatic mechanical cone Drum diameter/Length: 80mm/229mm (3.15”/9.0”) Rope: ZEON 8, 8mm x 30.5m (5/16” x 100’) steel ZEON 8-S, 9.5mm x 30.5m (3/8” x 100’) Spydura synthetic Fairlead: ZEON 8: Roller, ZEON 8-S: Aluminum hawse Recommended Battery: 650 CCA minimum for winching Battery leads: 2 gauge, 1.83m (72”)

Finish: Satin-black powder coat Weight: ZEON 8: 45 kg (99 lbs.), ZEON 8-S: 36 kg (80 lbs.) Warranty: Limited lifetime

DIMENSIONS: ZEON

DIMENSIONS: ZEON

DIMENSIONS: ZEON

DIMENSIONS

DIMENSIONS

DIMENSIONS

B

B

B

C

C

C

G

G

G

D

E

F

D

E

F

D

E

F

A

A

A

B C D A

E F G

B C D A

E F G

B C D A

E F G

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

254.0mm (10.0”) 181.3mm (7.14”) 80.0mm (3.15”)

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

615.9mm (24.25”) 266.8mm (10.5”) 199.0mm (7.84”) 180.6mm (7.11”)

HOOK FACES DOWN When attaching your winch’s hook to a shackle or recovery strap, always be sure the safety latch is facing upwards. That way in the event of a winch line failure, the hook with go down into the ground vs. up in the air.

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.) 0 8.6 (28.1) 67 amps 1/5440 (12000) 910 (2000) 4.3 (14.2) 141 amps 2/4488 (9895) 1810 (4000) 2.8 (9.3) 209 amps 3/3818 (8418) 2720 (6000) 2.4 (7.8) 272 amps 4/3323 (7325) 3630 (8000) 2.0 (6.4) 336 amps 5/2941 (6483) 4536 (10000) 1.3 (4.3) 401 amps 5440 (12000) 1.0 (3.3) 469 amps

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.) 0 10.27 (33) 62 amps 1/4536 (10000) 910 (2000) 4.5 (14.9) 144 amps 2/3740 (8246) 1810 (4000) 3.4 (11.2) 215 amps 3/3182 (7015) 2720 (6000) 2.6 (8.5) 380 amps 4/2769 (6104) 3630 (8000) 2.0 (6.5) 353 amps 5/2450 (5402) 4536 (10000) 1.5 (4.8) 409 amps

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.) 0 12.8 (35) 63 amps 1/3629 (8000) 910 (2000) 5.2 (17.2) 167 amps 2/3074 (6777) 1810 (4000) 3.6 (11.7) 255 amps 3/2666 (5878) 2720 (6000) 2.6 (8.5) 335 amps 4/2354 (5190) 3630 (8000) 1.9 (6.2) 413 amps 5/2107 (4646)

FOR 24V PERFORMANCE SPECS GO TO WARN.COM

TRUCK & SUV WINCHES 17

16 TRUCK & SUV WINCHES

WARN STANDARD DUTY WINCHES

When you hit the trails—from mud bogs, to your favorite deer camp—you have to be ready for anything. You will be with the WARN Standard Duty Tabor Winch. WARN engineered and tested to the extreme, Tabor has been proven reliable in the extremely rugged conditions of Oregon’s backcountry. WARN Tabor—the winch you can trust at a price you can admire. DEPENDABILITY COMES STANDARD IN EVERY TABOR WINCH

Center-Mounted Convertible Control Pack You can mount the control pack separately from the winch, or keep it attached for an integrated look. Your choice.

WARN TABOR Engineered and Tested to the Extreme

RUGGED CAST ALUMINUM TIE PLATE LEGENDARY WARN DURABILITY COMES STANDARD IN EVERY TABOR WINCH

Tabor is the gateway to the WARN brand and has the best warranty in the business—you can’t afford

BEST-IN-CLASS ELECTRICAL CONTROLS

The all-new WARN Tabor winches offer enhanced styling, upgraded performance, and legendary WARN reliability that you can trust. Whether you’re challenging hills or scouting remote game trails, the ever-dependable WARN Tabor shines. Designed by WARN engineers. Tested by our unyielding quality control team. Proven by enthusiasts in the extreme mud, sand, and rock trails of the Oregon back-country.

to trust anything less. 97015 TABOR 12, 12V steel rope, roller fairlead 97780 TABOR 12, 12V no rope, no fairlead 97795 TABOR 12, 24V no rope, no fairlead 97055 TABOR 12-S, 12V synthetic rope, hawse fairlead 97005 TABOR 10, 12V steel rope, roller fairlead 97770 TABOR 10, 12V no rope, no fairlead 97790 TABOR 10, 24V no rope, no fairlead 97010 TABOR 10-S, 12V synthetic rope, hawse fairlead 96995 TABOR 8, 12V steel rope, roller fairlead 97760 TABOR 8, 12V no rope, no fairlead 97000 TABOR 8-S synthetic rope, hawse fairlead

EASY-GRIP CLUTCH LEVER

• New convertible control pack for upright or low-profile mounting configurations • Sealed, waterproof Albright™ contactor for the ultimate in reliability and performance • One-piece tie plate replaces tie bars for added strength and rigidity • Best-in-class cone brake holds the winch’s full-rated load

• Tactical styling looks great on any vehicle; includes black hawse fairlead • Available in 3630, 4536, and 5443 kg capacities with lightweight, easy-to-handle synthetic rope, or durable steel rope • Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components)

Control Pack Mounting Plate Easily mount the winch control pack to the top of your bumper. PN 97890

CLASS-LEADING AUTOMATIC BRAKE

TRUCK & SUV WINCHES 21

20 TRUCK & SUV WINCHES

TABOR 12 AND 12-S

TABOR 10 AND 10-S

SPECIFICATIONS

SPECIFICATIONS

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: Kg (Lbs.) M/min. (Ft./min.) Current layer/ Kg (Lbs) 0 8.6 (28.4) 65 amps 1/5443 (12000) 910 (2000) 3.8 (12.6) 144 amps 2/4317 (9517) 1810 (4000) 2.8 (9.5) 215 amps 3/3577 (7886) 2720 (6000) 2.2 (7.5) 281 amps 4/3054 (6732) 3630 (8000) 1.7 (5.8) 349 amps 5/2663 (5872) 4540 (10000) 1.3 (4.4) 415 amps 5443 (12000) 1.0 (3.6) 457 amps 24V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: Kg (Lbs.) M/min. (Ft./min.) Current layer/ Kg (Lbs) 0 8.8 (29) 28 amps 1/5443 (12000) 910 (2000) 3.9 (13) 68 amps 2/4317 (9517) 1810 (4000) 2.7 (9) 103 amps 3/3577 (7886) 2720 (6000) 2.4 (8) 136 amps 4/3054 (6732) 3630 (8000) 2.3 (7.5) 170 amps 5/2663 (5872) 4540 (10000) 1.7 (5.5) 203 amps 5443 (12000) 1.5 (5) 242 amps

Parts Numbers: 97015 (Tabor 12, 12V, steel rope, roller fairlead) 97780 (Tabor 12, 12V, no rope, no fairlead) 97795 (Tabor 12, 24V, no rope, no fairlead) 97055 (Tabor 12-S, 12V, synthetic rope, hawse fairlead) Rated Line Pull: 5443 kg (12000 lbs.) Motor: 12V or 24V DC, series wound Electrical Controls: Contactor Remote Control: Remote switch, 3.7m (12’) lead G ear Train: 3-stage planetary Gear Ratio: 216:1 Clutch (freespooling): Sliding ring gear Brake: Automatic direct drive cone Drum Diameter/ Length: Steel: 6.4cm/23cm (2.5’’/9.0’’) Synthetic: 6.7cm/23cm (2.625’’/ 9.0’’) Weight: Shipping weight steel: 39.26 kg (86.38 lbs.) Shipping weight synthetic: 30.96 kg (68.12 lbs.) Shipping weight, bare winch: 25.85 kg (56.98 lbs.) Net product weight steel: 36.50 kg (80.29) Net product weight synthetic: 28.2 kg (62.03 lbs.) Net product weight, bare winch: 23.1 kg (50.9 lbs.) Wire Rope: Steel: x 24.3m x 9.5mm (80’ x 3/8’’), galvanized aircraft grade Synthetic: 27.4m x 9.5mm (90’ x 3/8’’) Fairlead: Tabor 12-S — cast iron hawse; Tabor 12 — roller failead Recommended Battery: 650 CCA min. for winching Battery Leads: 2 Gauge, 1.83m (72’’) Finish: Powder coating over primer undercoating

Parts Numbers: 97005 (Tabor 10, 12V, steel rope, roller fairlead) 97770 (Tabor 10, 12V, no rope, no fairlead) 97790 (Tabor 10, 24V, no rope, no fairlead) 97010 (Tabor 10-S, 12V, synthetic rope, hawse fairlead) Rated Line Pull: 4536 kg (10000 lbs.) Motor: 12V or 24V DC, series wound Electrical Controls: Contactor Remote Control: Remote switch, 3.7m (12’) lead Gear Train: 3-stage planetary Gear Ratio: 261:1 Clutch (freespooling): Sliding ring gear Brake: Automatic direct drive cone Drum Diameter/ Length: Steel: 6.4cm/23cm (2.5’’/9.0’’) Synthetic: 6.7cm/23cm (2.625’’/ 9.0’’) Weight: Shipping weight steel: 37.76 kg (83.07 lbs.) Shipping weight synthetic: 29.46 kg (64.81) lbs. Shipping weight bare winch: 24.31 kg (53.59 lbs.) Net product steel: 35 kg (76.99 lbs. Net product synthetic: 26.7 kg (58.73 lbs.) New product weight, bare winch: 21.6 kg (47.5 lbs.) Rope: Steel: 24.3m x 9.5mm (80’ x 3/8’’), galvanized aircraft grade. Synthetic: 27.4m x 9.5mm (90’ x 3/8’’) Fairlead: Tabor 10-S — cast iron hawse; Tabor 10 — roller failead Recommended Battery: 650 CCA min. for winching Battery Leads: 2 Gauge, 1.83m (72’’) Finish: Powder coating over primer undercoating

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: Kg (Lbs.) M/min. (Ft./min.) Current layer/ Kg (Lbs.) 0 7.6 (25) 66 amps 1/4536 (10000) 910 (2000) 3.9 (13.0) 160 amps 2/ 3597 (7931) 1810 (4000) 2.9 (9.6) 247 amps 3/ 2981 (6571) 2720 (6000) 2.1 (7.1) 332 amps 4/ 2545 (5610) 3630 (8000) 1.5 (5.0) 417 amps 5/ 2220 (4894) 4536 (10000) 0.7 (2.3) 502 amps 24V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: Kg (Lbs.) M/min. (Ft./min.) Current layer/ Kg (Lbs.) 0 7.6 (25) 35 amps 1/4536 (10000) 910 (2000) 4.3 (14) 88 amps 2/ 3597 (7931) 1810 (4000) 3.0 (10) 140 amps 3/ 2981 (6571) 2720 (6000) 2.7 (9.0) 191 amps 4/ 2545 (5610) 3630 (8000) 2.1 (7.0) 240 amps 5/ 2220 (4894) 4536 (10000) 1.5 (5.0) 288 amps

DIMENSIONS

DIMENSIONS: TABOR10

DIMENSIONS

DIMENSIONS: TABOR12

B

B

C

G

C

G

D

E

F

A

D

E

F

A

528.2mm (20.8”) 249.1mm (9.80”) 160.0mm (6.30”) 157.4mm (6.20”) Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”) B C D E F G A 254.0mm (10.0”) 116.8mm (4.65”) 63.5mm (2.50”)

554.5mm (21.8”) 249.1mm (9.80”) 160.1mm (6.30”) 183.6mm (7.20”) Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”) B C D E F G A 254.0mm (10.0”) 116.8mm (4.65”) 63.5mm (2.50”)

TABOR 8 AND 8-S

SPECIFICATIONS

Parts Numbers: 96995 (Tabor 8, 12V, steel rope, roller fairlead) 97760 (Tabor 8, 12V, no rope, no fairlead) 97000 (Tabor 8-S, synthetic rope, hawse fairlead) Rated Line Pull: 3630 kgs (8000 lbs.) Motor: 12V DC, series wound Electrical Controls: Contactor Remote Control: Remote switch, 3.7m (12’) lead Gear Train: 3-stage planetary Gear Ratio: 216:1 Clutch (freespooling): Rotating ring gear clutch Brake: Automatic direct drive cone Drum Diameter/ Length: Steel: 6.4cm/23cm (2.5’’/9.0’’) Synthetic: 6.4cm/23cm (2.5’’/9.0’’) Weight: Shipping weight steel: 34.27 kg (75.40 lbs.) Shipping synthetic: 27.1 kg (59.61 lbs.) Shipping weight, bare winch: 23.09 kg (50.9 lbs.) Net product weight steel: 31.57 kg (69.45 lbs.) Net product weight synthetic: 24.33 kg (53.52 lbs.) Net product weight, bare winch: 20.4 kg (44.81 lbs.) Rope: Steel: 29m x 8mm (94’ x 5/16’’), galvanized aircraft grade. Synthetic: 27.4m x 9.5mm (90’ x 3/8’’) Fairlead: Tabor 8 – roller fairlead Tabor 8-S – cast iron hawse fairlead Recommended Battery: 650 CCA min. for winching Battery Leads: 25mm 2 x 2m (0.04in 2 x 6.5’) Finish: Powder coating over primer undercoating

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: Kg. (Lbs.) M/min. (Ft./min.) Current layer/Kg. (Lbs) 0 8.8 (29) 69.2 amps 1/3630 (8000) 910 (2000) 4.3 (14.2) 179.2 amps 2/2969 (6545) 1810 (4000) 3 (9.9) 281 amps 3/2512 (5538) 2720 (6000) 2.2 (7.3) 381 amps 4/2177 (4800) 3630 (8000) 1.4 (4.8) 457 amps 5/1921 (4235)

DIMENSIONS

DIMENSIONS: TABOR8

B

C

G

D

E

F

A

B C D A

E F G

254.0mm (10.0”) 115.7mm (4.55”) 63.5mm (2.50”)

527.0mm (20.74”) 249.1mm (9.80”) 160.0mm (6.30”) 157.4mm (6.20”)

Mounting bolt pattern: 10.0” x 4.5” (254.0mm x 114.3mm)

TRUCK & SUV WINCHES 23

22 TRUCK & SUV WINCHES

WARN HEAVYWEIGHT SERIES WINCHES

Big, powerful trucks need big powerful winches. The WARN Heavyweight Series winches fill the bill, and then some, with capacities that run up to 7484.3 kg Heavy-duty carrier plates help them withstand the brutal gear train stresses of recovering the heaviest loads. Your truck may bog down, but your WARN Heavyweight winch never will. WE’VE GOT YOUR BACK. ALL 6 TONS OF IT.

WARN 16.5ti AND 16.5ti-s Highest Capacity, Most Technologically Advanced Winches for Big Trucks With 7484 kg of pulling power, these winches are made for the biggest, heaviest, and longest pulls. The 16.5ti and 16.5ti-s feature the full diagnostic ability of WARN thermometric technology, plus the extreme sealing, durability, and reliability that

SPECIFICATIONS Part numbers: 68801 (16.5ti), 97740 (16.5ti-s) Rated line pull: 7484 kg (16,500 Lbs.) single-line Motor: 12V DC, series wound Electrical controls: Contactor Remote Control: Remote switch, with LED indicator 3.7m (12’) lead Geartrain: 3-stage planetary Gear ratio: 315:1 Clutch (freespooling): Rotating ring gear Brake: Automatic mechanical cone Drum diameter/Length: 9cm/21cm (3.5’’/8.2’’) Rope: 16.5ti: 11mm x 27m (7/16” x 90’) steel, 16.5ti-s: 9.5mm x 24.3m (3/8’’ x 80’) Spydura Pro synthetic Fairlead: 16.5ti: Roller, 16.5ti-s: Aluminum hawse Recommended Battery: 650 CCA minimum for winching Battery leads: 2 gauge, 1.83m (72”) Finish: Argent gray powder coat Weight: 16.5ti: 61 kg (134 lbs.) , 16.5ti-s: 47 kg (104 lbs.) Warranty: Limited lifetime 12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.) 0 7.20 (23.6) 68 amps 1/7484 (16500) 907 (2000) 3.68 (12.07) 138 amps 2/6123 (13500) 1814 (4000) 2.81 (9.22) 189 amps 3/5181 (11423) 2721 (6000) 2.25 (7.37) 240 amps 4/4491 (9900) 3628 (8000) 1.85 (6.08) 291 amps 5/3962 (8735)

DOUBLE-LINE = DOUBLE POWER Using a snatch block can help you double your pulling power, turning a 7484 kg capacity winch in to a 14968 kg pulling beast. Keep in mind, while you are doubling the amount of rope you’re using, you’re cutting the line speed in half.

the WARN ti winches are known for. • Thermometric indicator (ti) provides motor temperature feedback via LED on remote control • Extreme-duty sealing helps protect the winch from the outside elements • Metal control box for added protection for the electronics • Contactor control for the ultimate in durability and reliability • Class-leading cone brake holds the winch’s full-rated load • Chip-resistant powder-coated finish with primer undercoating for superior corrosion resistance • Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components) • Available with lightweight, easy-to-handle, Spydura Pro rope and Epic Hook or durable steel rope and standard hook

Whether you opt for the 16.5ti or 16.5ti-s, you’ll get the biggest, most powerful winch in the WARN truck lineup. 68801 16.5ti 27m of 11mm steel rope and a roller fairlead 97740 16.5ti-s 24.3m of 9.5mm Spydura Pro synthetic rope with polished aluminum hawse fairlead and Epic Hook

DIMENSIONS: 16.5ti

DIMENSIONS

B

C

G

D

E

F

A

4536 (10000) 1.56 (5.12) 342 amps 5443 (12000) 1.34 (4.40) 393 amps 6350 (14000) 1.18 (3.86) 444 amps 7257 (16000) 1.03 (3.38) 494 amps 7484 (16500) 0.99 (3.24) 507 amps

B C D A

E F G

254.0mm (10.0”) 203.8mm (8.01”) 85mm (3.5”)

615.4mm (24.23”) 248.8mm (9.80”) 215.7mm (8.49”) 157.8mm (6.21”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

TRUCK & SUV WINCHES 27

26 TRUCK & SUV WINCHES

WARN M12 AND M12-S A Reliable Workhorse to Meet Heavy Winching Needs Big torque, 5443 kg of pulling power, and fast no-load retrieval speed give the M12 and M12-S a great combination of heavy-duty capacity and high performance. When you need a true workhorse, these winches deliver.

WARN M15 AND M15-S More Than Enough Power for the Heaviest Loads The M15 and M15-S offer 6804 kg of pulling capacity for heavy-duty jobs. The large- frame architecture means this winch will stand up to the stresses of heavy winching. Plus, its removable control pack allows for clearance and ease of access.

SPECIFICATIONS Part numbers: 87801 (M15), 478022 (M15, 24V), 97730 (M15-S) Rated line pull: 6804 kg (15000 lbs.) single-line Motor: Series wound Electrical controls: Contactor Remote Control: Remote switch, 3.7m (12’) lead Geartrain: 3-stage planetary Gear ratio: 315:1 Clutch (freespooling): Rotating ring gear Brake: Automatic mechanical cone Drum diameter/Length: 9cm/21cm (3.5’’/8.2’’) Rope: M15: 11mm x 27m (7/16” x 90’) steel, M15-S: 9.5mm x 24.3m (3/8’’ x 80’) Spydura Pro synthetic Fairlead: M15: Roller, M15-S: Aluminum hawse Recommended Battery: 650 CCA minimum for winching Battery leads: 2 gauge,1.83m ( 72”) Finish: Argent gray powder coat Weight: M15: 61 kg (135 lbs.), M15-S: 46 kg (102 lbs.) Warranty: Limited lifetime

SPECIFICATIONS Part numbers: 87801 (M12), 265072 (M12, 24V), 97720 (M12-S) Rated line pull: 5440 kg (12000 Lbs.) single-line Motor: Series wound Electrical controls: Contactor Remote Control: Remote switch, 3.7m (12’) lead Geartrain: 3-stage planetary Gear ratio: 261:1 Clutch (freespooling): Rotating ring gear Brake: Automatic mechanical cone Drum diameter/Length: 9cm/21cm (3.5’’/8.2’’) Rope: M12: 9.5mm x 38m (3/8” x 125’) steel, M12-S: 9.5mm x 30m ( 3/8’’ x 100’) Spydura synthetic Fairlead: M12: Roller, M12-S: Aluminum hawse Recommended Battery: 650 CCA minimum for winching Battery leads: 2 gauge, 1.83m (72”) Finish: Argent gray powder coat Weight: M12: 60 kg (133 lbs.), M12-S: 46 kg (102 lbs.) Warranty: Limited lifetime

• Large frame design to handle heavier winch loads • High speed motor for fast line speed and powerful pulls • Best-in-class cone brake holds the winch’s full rated load • Chip-resistant powder-coated finish resists corrosion • Remote-mount control box allows for various mounting options • Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components) • Available with lightweight, easy-to-handle

• High strength carrier plates designed to handle heavy gear train stresses • Best-in-class cone brake holds full-rated load of winch • Chip-resistant powder-coated finish resists corrosion • Remote-mount control box allows for various mounting options • Industry-leading warranty: Limited lifetime (mechanical components); seven year (electrical components) • Available with lightweight, easy-to-handle Spydura Pro synthetic rope and Epic Hook or durable steel rope and standard hook

When you need that extra pulling power for your big truck or SUV, the M15 and M15-S fit the bill. 87801 M15 27m of 11mm wire rope and a roller fairlead 478022 (24V) M15 27m of 11mm steel rope and a roller fairlead 97730 M15-S 24 of 9.5mm Spydura Pro synthetic rope, pol- ished aluminum hawse fairlead, and Epic Hook.

Whether on the jobsite, on the trail, or at your favorite hunting spot, the M12 and M12-S winches will let you go prepared, no matter the terrain. 87801 M12 38m of 9.5mm wire rope and a roller fairlead 265072 (24V) 38m of 9.5mm steel rope and a roller fairlead 97720 M12-S 30.5m of 9.5mm Spydura synthetic rope with polished aluminum fairlead and Epic Hook

DIMENSIONS: M15

DIMENSIONS

DIMENSIONS: M12

DIMENSIONS

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. Current layer/kg (Lbs.) Ft./min.) 0 6.77 (22.2) 67 amps 1/6804 (15000) 910 (2000) 2.22 (7.27) 135 amps 2/5567 (12273) 1810 (4000) 1.65 (5.41) 185 amps 3/4711 (10385) 2720 (6000) 1.35 (4.43) 235 amps 4/4082 (9000) 3630 (8000) 1.16 (3.79) 285 amps 5/3602 (7941)

C

B

12V DC PERFORMANCE SPECS (first layer) Line Pull Line Speed Motor Pull by layer: kg (Lbs.) M/min. Current layer/kg (Lbs.) (Ft./min.) 0 9.1 (30) 67 amps 1/5443 (12000) 910 (2000) 4.3 (14) 140 amps 2/4560 (10054) 1810 (4000) 2.6 (8.6) 210 amps 3/3924 (8651) 2720 (6000) 2.1 (6.9) 250 amps 4/3444 (7592) 3630 (8000) 1.8 (5.8) 320 amps 5/3068 (6764) 4540 (10000) 1.3 (4.4) 370 amps 5440 (12000) 1.2 (3.9) 440 amps

Spydura synthetic rope and Epic hook or durable steel rope and standard hook

C

B

G

G

D

E

F

D

E

F

A

A

B C D A

E F G

254.0mm (10.0”) 204.8mm (8.08”) 214.4mm (8.44”)

612.0mm (24.08”) 267.5mm (10.53”) 248.7mm (9.79”) 153.2mm (6.03”)

B C D A

E F G

254.0mm (10.0”) 204.8mm (8.08”) 214.4mm (8.44”)

612.0mm (24.08”) 267.5mm (10.53”) 248.7mm (9.79”) 153.2mm (6.03”)

4540 (10000) 1.01 (3.31) 335 amps 5440 (12000) .893 (2.93) 385 amps 6350 (14000) .796 (2.61) 435 amps 6800 (15000) .756 (2.48) 460 amps

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

Mounting bolt pattern: 254.0mm x 114.3mm (10.0” x 4.5”)

FOR 24V PERFORMANCE SPECS GO TO WARN.COM

FOR 24V PERFORMANCE SPECS GO TO WARN.COM

TRUCK & SUV WINCHES 29

28 TRUCK & SUV WINCHES

Page i Page ii-1 Page 2-3 Page 4-5 Page 6-7 Page 8-9 Page 10-11 Page 12-13 Page 14-15 Page 16-17 Page 18-19 Page 20-21 Page 22-23 Page 24-25 Page 26-27 Page 28-29 Page 30-31 Page 32-33 Page 34-35 Page 36-37 Page 38-39 Page 40-41 Page 42-43 Page 44-45 Page 46-47 Page 48-49 Page 50-51 Page 52-53 Page 54-55 Page 56-57 Page 58-59 Page 60-61 Page 62-63 Page 64-65 Page 66-67 Page 68-69 Page 70-71 Page 72-73 Page 74-75 Page 76-77 Page 78-79 Page 80-81 Page 82-83 Page 84-85 Page 86-87 Page 88-89 Page 90-91 Page 92-93 Page 94-95 Page 96-97 Page 98-99 Page 100-101 Page 102

Powered by