21-22 Warn Industries - Full-Line-Catalog

We build our products with a focus on self-reliance. We also understand your different requirements when it comes to selecting the right product for your vehicle. That’s why we offer a wide variety of winches to fit nearly every need and budget. Whether it’s an agile trail rig, a work truck, or something in between, our winches will help you go prepared for whatever lies ahead. YOUR JOB: GETTING THERE. OUR JOB: GETTING YOU BACK.

STANDARD DUTY SERIES

PREMIUM SERIES

ULTIMATE PERFORMANCE SERIES HEAVYWEIGHT SERIES ES HEAVYWEIGHT SERIES

CLASSIC/SPECIALTY SERIES CLA

• Often copied, but never duplicated— ZEON sets the bar for the winching market • Excellent durability, style, and performance for the off-road enthusiast • Full IP68 waterproofing for every condition • Advanced design, rugged durability, all built with premium components • Built to last with all the performance serious off-roaders need

• Time-tested crowd favorites and winches made to fill a unique niche • Modern classics designed for a host of vehicles, from pickups to rock crawlers • Much-loved winches including the tried-and-true M8 and iconic M8274-50 • Unique winches, such as the 9.0Rc for rock sports and the tried-and-true M8.

• Authentic, reliable design evolved through decades of winching know-how • A modern take on classic WARN engineering, testing, and quality; perfect for a variety of vehicles • Class-leading features, such as IP68 waterproof construction and an Albright contactor at a price that won't break the bank • Same great limited lifetime warranty as all of our other winches

• Heavy-duty winches built to pull the biggest trucks out of the muck, or move the heaviest loads with ease • Perfect for the full-size truck user who is on the job, on the trail, or at their favorite hunting spot • Large-frame architecture built to withstand heavy stress over time • Available with lightweight, easy-to-handle Spydura synthetic rope

• Unmatched technology and control: ZEON Platinum redefines the future of winching • No-compromise construction, world-class perfor- mance for the users who want the ultimate winch • Full IP68 waterproofing for every condition • Remote clutch, Advanced Wireless Control, and the ability to plug 12V accessories directly into the winch • The combination of features and performance means easier, quicker recoveries

STANDARD DUTY SERIES

ULTIMATE PERFORMANCE SERIES

STANDARD DUTY SERIES

PREMIUM SERIES

HEAVYWEIGHT SERIES

WARN DELIVERS

PREMIUM SERIES ULTIMATE PERFORMANCE SERIES HEAVYWEIGHT SERIES

WARN DELIVERS

SPECIFICATIONS

FEATURES

The larger the drum diameter, the less stress the rope will see. Both the aluminum and zinc- alloy drums dissipate heat quicker than welded steel drums, providing greater protection for your synthetic rope

For anything between a 2-door Jeep up to 1/2-ton pickups, stick with Standard, Premium, or Ultimate Performance Series. For 3/4-ton and 1-ton full-size trucks, count on the Heavyweight Series to perform under severe stresses and high shock loads Keep your gear and other on-vehicle accessories in mind when calculating actual GVWR. Bumpers, tire carriers, roof racks, and larger wheels and tires can quickly add weight The patented through-drum anchor system is up-to 50 times stronger than the traditional flange screw and thimble. Be mindful to leave at least 5 full wraps on the drum before winching Metal casing protects vital components from impact and damage on hardcore obstacles Metal casing protects vital components from impact and damage on hardcore obstacles Automotive OE-grade bus bar hides unsightly wires and provides superior connection Wireless clutch activation can save substantial amount of time during critical recovery operations. They are used and proven in grueling off-road races world-wide Advanced Platinum technology provides live information, delivering confidence and control to the end user Platinum’s remote clutch means no need to turn a clutch handle. Can cut recovery time in half. All handles are stylized to complement the product and are easy to handle, even with gloves on Platinum technology allows easy-install and wireless control of 2 accessories, e.g. lighting Proprietary Spydura synthetic rope delivers 15% greater strength and 50% greater durability. Spydura Pro offers best strength and durability for any winch in its class, up to 3 times stronger than competitors’ products Cast Aluminum fairlead features superior surface finish smoothness and corrosion resistance Platinum’s unique design allows for increased line speed over the ZEON Tie plates offer stronger structure but are not compatible with winch cable tensioners found in the industrial market All Premium, Ultimate Performance, Heavyweight, and Classic Series wiches are 100% designed and engineered in the US.

Available Capacities (lbs.)

3.15” diameter aluminum or zinc-alloy drum

3.15” diameter zinc-alloy drum

3.5” diameter welded steel drum

8,000, 10,000, and 12,000

12,000, 15,000, and 16,500

Winch Drum

2.5" diameter

10,000 and 12,000

Weight

55–74 lbs.

75–98 lbs.

83–98 lbs.

89–138 lbs.

Synthetic rope can save up to 25 lbs.

SUVs and trucks with GVWR* of up-to 8,000 lbs. Recommended winch capacity = 1.5 x GVWR

Large SUVs & trucks with GVWR* of up-to 11,000 lbs. Recommended winch capacity = 1.5 x GVWR

With Control Pack: M-12 and M-15: 25.2” x 8.5” x 11” 16.5Ti: 24.2” x 8.5” x 9.7”

Winches can be mounted with the control pack attached or relocated based on application and desired styling. Some products will require a relocation kit. Please consult the product guide

Dimensions (L x D x H)

Suitable Vehicles

Integrated Configuration: 21” L x 6.3” D x 10.1”

Integrated Configuration: 24.3” x 7.2” x 10.6”

Anchoring System

Low Profile Height Mounting Pattern

Drum flange screw and thimble

Patented through-drum technology

Drum flange screw and thimble

7.5” (without control pack) 7.9” (without control pack) 7.9” (without control pack)

8.6” (without control pack)

A majority of WARN SUV/Truck winches share the same mounting pattern

10.5” x 4.5”

10”x 4.5”

10” x 4.5”

Motor and Gear Train Armor

Full metal armor

None

PERFORMANCE

Control Pack Material

Impact-resistant composite Traditional motor terminals

Plastic on M12 and M15. Metal on 16.5Ti

Full metal armor

28.1 ft/min (ZEON 12, 12-S) 33 ft/min (ZEON 10, 10-S) 35 ft/min (ZEON 8, 8-S) 3.1 ft/min (ZEON 12, 12-S) 4.8 ft/min (ZEON 10, 10-S) 6.2 ft/min (ZEON 8, 8-S) 50 amps (ZEON 12, 12-S) 62 amps (ZEON 10, 10-S) 63 amps (ZEON 8, 8-S) 438 amps (ZEON 12, 12-S) 409 amps (ZEON 10, 10-S) 413 amps (ZEON 8, 8-S)

23.6 ft/min (16.5ti, ti-S) 22.2 ft/min (M15, M15-S) 30 ft/min (M12, M12-S) 3.2 ft/min (16.5ti, ti-S) 2.5 ft/min (M15, 15-S) 3.9 ft/min (M12, 12-S) 68 amps (16.5ti-, ti-S) 67 amps (M15, 15-S) 67 amps (M12, 12-S)

26.2 ft/min (EVO 12, 12-S) 27.1 ft/min (EVO 10, 10-S) 24.8 ft/min (EVO 8, 8-S) 4.0 ft/min (EVO 12, 12-S) 5.2 ft/min (EVO 10, 10-S) 6.0 ft/min (EVO 8, 8-S) 55 amps (EVO 12, 12-S) 58 amps (EVO 10, 10-S) 57 amps (EVO 8, 8-S) 396 amps (EVO 12, 12-S) 358 amps (EVO 10, 10-S) 298 amps (EVO 8, 8-S)

No Load Line Speed

33 ft/min (12, 12-S Platinum) 44 ft/min (10, 10-S Platinum)

ZEON Platinum has a 70% faster no-load line speed than VR, 33% vs. ZEON for rapid recovery

Automotive OE— grade bus bar

Traditional motor terminals

Wiring

Corded, hand-held remote with 11.5' (3.5m) lead

IP68 Waterproof ergonomic remote with large rocker switch

Full Load Line Speed

4.5 ft/min (12, 12-S Platinum) 5.5 ft/min (10, 10-S Platinum)

ZEON Platinum: More than 2x full-load line speed vs. VR EVO and 17% faster than ZEON

IP68 Waterproof Advanced wireless control

Remote Control

Actively monitors winch temperature and vehicle battery condition Automatic operation via wireless remote None (Remote-operated clutch) 2 auxiliary accessories, control via wireless remote

Performance Sensors Clutching Mechanism Clutch Lever

Thermometric sensor on 16.5ti

No Load Motor Current

57 amps (12, 12-S Platinum) 55 amps (10, 10-S Platinum)

Lower amp draw delivers greater efficiency and longer motor life

None

Manual lever operation Manual lever operation

Manual lever operation

Rated Load Motor Current

446 amps (12, 12-S Platinum) 465 amps (10, 10-S Platinum)

460 amps (M15, 15-S) 440 amps (M12, 12-S)

Lower amps means more sustained pulling power without draining your battery

Stainless steel easy-grip handle

Polished silver bent bar handle

Corrosion Resistance

ZEON and Heavyweight have 2x the industry standard for corrosion resistance ZEON and Platinum feature fewer points of water/debris entry, superior sealing, and total protection from the elements Motor is one area that sets us apart. Make sure to run your winch every few months to ensure that parts are being lubricated and the electrical contacts are sound. The Platinum and Heavyweight features our most robust, highest durability gear train

Auxiliary Plug-In None

None

240 hr salt spray test

408 hr salt spray test

Entire winch unit is rated IP68 waterproof, for submersible operation, including remote High-performance, high- effiency motor, exclusive to ZEON

Entire winch unit is rated IP68 waterproof, for sub- mersible operation, including remote

Winch is dust tight, weather-resistant, with IP68 waterproof electrical contactor High-performance motor exclusive to the Heavyweights

Entire winch unit is rated IP68 waterproof, for submersible operation

Ingress Protection

Standard Duty synthetic rope

Spydura and Spydura Pro synthetic rope

Synthetic Rope

Black-painted cast aluminum

Hawse Fairlead

Cast aluminum

Highest-performance motor exclusive to the Platinum

Motor

Standard-duty

6-segment mechanical cone brake

3-segment mechanical cone brake with a steel sleeve

3-segment mechanical cone brake

Brake System

Load-holding spring

Geartrain Durability

+++

++++

+++++ +++++

Winch Structural Bracing

Tie plate

Tie rods

WARRANTY Mechanical

Limited Lifetime

Best warranty in the industry, backed by a fully staffed, US-based customer service

Final Point of Assembly

Warn facility in Oregon, USA

Electrical

China

7 Years

* Gross Vehicle Weight Rating

4 TRUCK & SUV WINCHES

TRUCK & SUV WINCHES 5