Zeon-XP-Service-Manual-989765A0

• Keep winch free of dirt, oil, grease, water and other substances. Remove any overflow grease from bearings. • Check all mounting bolts and make sure they are tightened to proper torque. Replace any damaged fasteners. • Periodically check all hydraulic connections to be sure they are tight and free of corrosion. • Check rope for visible damage every time winch is operated. Examples of damage are: cuts, knots, mashed or frayed portions, and broken strands. Replace rope immediately if damaged. Failure to replace a damaged rope could result in breakage. • If winch drum continues to turn after controls are released, brake may need to be replaced. 4.1 General Winch Maintenance SECTION 4 - MAINTENANCE

Before first Operation

Check

After Each Use

Monthly

Semi-Annually

Yearly

Take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations

Check fasteners and make sure they are tight and to proper torque.

Replace damaged fasteners

X X X X X X X X X X X

Check electrical connections.

Verify wiring to all components is correct and be certain that all connections are tight Verify there is no exposed/bare wiring, terminals or cable insulation damage (chafing, cutting).

Repair or replace damaged electrical cable.

Visual Check of winch and electrical connections to ensure all components are free from corrosion:

Check Quick Connects and Contact Leads

Check Motor-Sub Assembly (Contactor, Motor/ Motor Terminals, OLI). Ensure Remote Socket and Remote control connections are not damaged

Check hydraulic connections

Visual check of winch and control valve

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